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MAINTENANCE
Front Gearcase (Demand Drive) Fluid
Always check and change the demand drive fluid at the intervals
outlined in the Periodic Maintenance Chart beginning on page 66.
We recommend the use of Demand Drive LT Premium Fluid. Use of
other fluids may result in improper operation of components.
Refer to the Gearcase Specifications Chart o n page 7 2 for
recommended lubricants, capacities and torque specifications. See page
111 for the part numbers of Polaris products.
The fill plug (1) is
located on the right side
of t he demand d rive
unit. The drain plug (2)
is located on the bottom
right side of the unit.
Maintain the fluid level
at the bottom of t he fill
hole threads (3).
Fluid Check
1. Position the vehicle on a level surface.
2. Remove the fill plug. Check the fluid level.
3. Add the recommended demand drive fluid as needed to bring the
level to the bottom of the fill hole threads.
4. Reinstall the fill plug. Torque to specification.
Fluid Change
1. Position the vehicle on a level surface.
2. Remove the fill plug.
3. Place a drain pan under the demand drive unit.
4. Remove the drain plug. Allow the fluid to drain completely.
5. Clean and reinstall the drain plug. Torque to specification.
6. Add the recommended fl
uid.
7. Reinstall the fill plug. Torque to specification.
8. Check for leaks. Dispose of used fluid properly.
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2
3