Polaris A07MH46AA Offroad Vehicle User Manual


 
IX.4
Special Tools, EFI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.5
Special Tools, Engine
. . . . . . . . . . . . . . . . . . . . . . . . . . . .3.3
Special Tools, Final Drive
. . . . . . . . . . . . . . . . . . . . . . . . .7.2
Special Tools, Speed Sensor
. . . . . . . . . . . . . . . . . . . . .10.42
Specificaiton, Stator Plate Bolt Torque
. . . . . . . . . . . . . .3.49
Specification, Brake Disc Service Limit
. . . . . . . . . . . . .9.25
Specification, Brake Disc Thickness
. . . . . . . . . . . . . . . .9.25
Specification, Brake Pad Thickness
. . . . . . . . . . . . . . . .9.19
Specification, Cam Chain Stretch
. . . . . . . . . . . . . . . . . .3.32
Specification, Cam Chain Tensioner Spring
. . . . . . . . . .3.15
Specification, Camshaft Lobe Height
. . . . . . . . . . . . . . .3.18
Specification, Crankcase Bolt Torque
. . . . . . . . . . . . . . .3.41
Specification, Crankshaft Slotted Nut Torque
. . . . . . . .3.43
Specification, Cylinder Compression
. . . . . . . . . . . . . . .2.17
Specification, Cylinder Head Torque Procedure
. . . . . . .3.45
Specification, Cylinder Head Warp
. . . . . . . . . . . . . . . . .3.21
Specification, Cylinder Taper
. . . . . . . . . . . . . . . . . . . . .3.29
Specification, Cylinder Warp
. . . . . . . . . . . . . . . . . . . . .3.28
Specification, Differential Solenoid Resistance
10.36, 10.42
Specification, Differential Solenoid Torque
. . . 10.36, 10.42
Specification, Drill and Tap Sizes
. . . . . . . . . . . . . . . . . .1.13
Specification, Flywheel Nut Torque
. . . . . . . . . . . . . . . .3.49
Specification, Fuel Pump Pressure
. . . . . . . . . . . . . . . . .4.13
Specification, Oil and Filter
. . . . . . . . . . . . . . . . . . . . . .2.23
Specification, Oil Pip Bolt Torque
. . . . . . . . . . . . . . . . .3.50
Specification, Oil Pump Bolt Torque
. . . . . . . . . . . . . . .3.34
Specification, Oil Pump Shaft Endplay
. . . . . . . . . . . . . .3.39
Specification, One Way Valve Spring Length
. . . . . . . .3.32
Specification, Piston to Cylinder Clearance
. . . . . . . . . .3.29
Specification, PVT Center-to-Center Distance
. . . . . . . .6.13
Specification, PVT Component Torque Table
. . . . . . . . .6.2
Specification, PVT Drive Belt Width
. . . . . . . . . . . . . . .6.13
Specification, Rocker Arm and Shaft
. . . . . . . . . . . . . . .3.15
Specification, Rocker Shaft Bolt Torque
. . . . . . . . . . . .3.50
Specification, Spark Plug Gap
. . . . . . . . . . . . . . . . . . . .2.18
Specification, Speed Sensor Bolt Torque
. . . . . . . . . . .10.42
Specification, Tensioner Blade Bolt Torque
. . . . . . . . . .3.43
Specification, Transmission Silent Chain Length
. . . . . .8.17
Specification, Valve Clearance
. . . . . . . . . . . . . . . 2.26, 3.26
Specification, Valve Guide Height
. . . . . . . . . . . . . . . . .3.23
Specification, Valve Stem and Guide
. . . . . . . . . . . . . . .3.22
Specifications, Body and Steering Torque Values
. . . . . .5.2
Specifications, Brake Component Service Limits
. . . . . . .9.2
Specifications, Brake Component Torque Values
. . . . . .9.2
Specifications, Engine Fastener Torque
. . . . . . . . . . . . . .3.3
Specifications, Engine Service Data
. . . . . . . . . . . . . . . . .3.4
Specifications, Final Drive Torque Values
. . . . . . . . . . . .7.2
Specifications, Front Gearcase Lubrication Type/Capacity
7.2
Specifications, Piston
. . . . . . . . . . . . . . . . . . . . . . . . . . .3.29
Specifications, Power Distribution Module
. . . . . . . . .10.10
Specifications, Standard Torque Values
. . . . . . . . . . . . .1.12
Specifications, Vehicle
. . . . . . . . . . . . . . . . . . 1.6, 1.8, 1.10
Speed Sensor
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.42
Speedometer Installation
. . . . . . . . . . . . . . . . . . . . . . . .10.18
Speedometer Removal
. . . . . . . . . . . . . . . . . . . . . . . . . .10.18
Speedometer Troubleshooting Tests
. . . . . . . . . . . . . . 10.19
Starter Armature Testing
. . . . . . . . . . . . . . . . . . . . . . . 10.47
Starter Assembly Exploded View
. . . . . . . . . . . . . . . . 10.48
Starter Brush Inspection / Replacement
. . . . . . . . . . . . 10.46
Starter Drive
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.49
Starter Drive Removal
. . . . . . . . . . . . . . . . . . . . . . . . . . 3.31
Starter Lockout, Troubleshooting
. . . . . . . . . . . . . . . . 10.44
Starter Motor Dissassembly / Replacement
. . . . . . . . . 10.46
Starter Reassembly / Installation
. . . . . . . . . . . . . . . . . 10.48
Starter System Flow Chart
. . . . . . . . . . . . . . . . . . . . . . 10.50
Steering A-Arm Exploded View
. . . . . . . . . . . . . . . . . . 5.17
Steering Lock, Exploded View
. . . . . . . . . . . . . . . . . . . 11.4
Steering Post Assembly
. . . . . . . . . . . . . . . . . . . . . . . . . 5.20
Steering Post Removal
. . . . . . . . . . . . . . . . . . . . . . . . . . 5.20
Steering Torque Values
. . . . . . . . . . . . . . . . . . . . . . . . . . 5.2
Steering, Inspection
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.26
Storage Compartment, Latch Operation
. . . . . . . . . . . . 2.33
Strut Assembly
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.21
Strut Cartridge Replacement, Front
. . . . . . . . . . . . . . . . 5.20
Suspension, Inspection
. . . . . . . . . . . . . . . . . . . . . . . . . . 2.31
T
Thermostat Installation . . . . . . . . . . . . . . . . . . . . . . . . . 3.50
Throttle Cable
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.15
Throttle Position Sensor
. . . . . . . . . . . . . . . . . . . . . . . . . 4.20
Throttle Position Sensor Initialization
. . . . . . . . . . . . . . 4.21
Throttle Position Sensor Replacement
. . . . . . . . . . . . . . 4.21
Throttle, Linkage Inspection
. . . . . . . . . . . . . . . . . . . . . 2.15
Tie Rod, Inspection
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.27
Trail Boss Emissions System
. . . . . . . . . . . . . . . . . . . . . 11.5
Transmission
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.1
Transmission I.D. Information
. . . . . . . . . . . . . . . . . . . . . 1.2
Transmission Mounts, Exploded View
. . . . . . . . . . . . . . 8.2
Transmission, Disassembly
. . . . . . . . . . . . . . . . . . . . . . . 8.9
Transmission, Exploded View
. . . . . . . . . . . . . . . . . . . . . 8.7
Transmission, Fluid Check / Change
. . . . . . . . . . . . . . . 2.13
Transmission, Install
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.5
Transmission, Output Shaft Backlash Procedure
. . . . . . 8.15
Transmission, Reassembly
. . . . . . . . . . . . . . . . . . . . . . . 8.14
Transmission, Removal
. . . . . . . . . . . . . . . . . . . . . . . . . . 8.3
Transmission, Special Tools
. . . . . . . . . . . . . . . . . . . . . . 8.3
Troubleshooting Diagrams, Elelctrical
. . . . . . . . . . . . 10.52
Troubleshooting, EFI Circuit Diagrams
. . . . . . . . . . . . . 4.26
Troubleshooting, Engine
. . . . . . . . . . . . . . . . . . . . . . . . 3.53
U
U-joint, Disassembly and Assembly . . . . . . . . . . . . . . . . 7.7
V
Valve Clearance Adjustment . . . . . . . . . . . . . . . . .2.26, 3.26
Valve Seat Reconditioning
. . . . . . . . . . . . . . . . . . . . . . . 3.23
Vehicle Identification Number (VIN)
. . . . . . . . . . . . . . . 1.2
Voltage Drop Test
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.44
W
Warn Winch Operation . . . . . . . . . . . . . . . . . . . . . . . . . 2.34
Water Pump Seal, Installation
. . . . . . . . . . . . . . . . . . . . 3.41
Wheel Alignment
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.27