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10.36
ELECTRICAL
DIFFERENTIAL SOLENOID
Testing
Disconnect from the wire harness. Using a digital ohmmeter,
test the solenoid at the connector leads and compare to the
specification. Replacement of solenoid is required as it is not
serviceable.
NOTE: See “Trouble Shooting Diagrams” in this
chapter for a Differential Solenoid system break-out.
Replacement
1. Remove the solenoid using a suitable tool.
2. Coat threads of new solenoid with anti-seize compound or
sealant.
3. Thread new solenoid into gearcase housing. Tighten to
specification.
LIGHTING
High Beam Headlight Bulb Replacement
1. Remove three Phillips screws on the headlight pod.
2. Lift pod cover up.
3. Disconnect instrument cluster harness (A) and work light
switch (B).
Differential Solenoid Resistance:
1.45 5 %
= T
Differential Solenoid Torque
23-27 ft. lbs. (31-37 Nm)
CAUTION
Do not service while headlight is hot. Serious burns
may result. Protect lamp during install.
Remove 3 Screws
A B