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Reassembly
20 690 01 Rev. F KohlerEngines.com
Install Electric Starter
Install electric starter to closure plate and secure with
nuts. Make sure wires are clear of any moving parts and
torque nuts to 3.6 N·m (32 in. lb.).
Install Ignition Module
1. Rotate fl ywheel so magnet is away from ignition
module bosses. Using screws, install ignition module
to crankcase bosses with kill terminal up. Move
module as far away from fl ywheel as possible.
Tighten screws suffi ciently to keep module in
position.
2. Rotate fl ywheel to align magnet with ignition module.
3. Insert a 0.25 mm (0.010 in.) fl at feeler gauge
between magnet and ignition module. Loosen
screws so magnet pulls module against feeler
gauge.
External Engine Components
A
B
C
K
L
M
N
P
O
Q
S T
U
O
R
O
D
E
H
G
F
J
I
A Oil Fill/Dipstick B Debris Screen C Blower Housing D Fuel Pump
E Cylinder Head Baffl e F Rectifi er-Regulator G Electric Starter H Oil Filter
I Fuel Filter J Oil Sentry
™
K Air Cleaner Cover L Precleaner
M Air Cleaner Element N Air Cleaner Base O Gasket P Carburetor
Q Ground Wire R Oil Drain Plug S Nikki Fuel Solenoid T Walbro Fuel Solenoid
U Heat Defl ector
4. Torque screws to 6.0 N·m (55 in. lb.) into new holes,
or 4.0 N·m (35 in. lb.) into used holes.
5. Rotate fl ywheel back and forth checking for
clearance between magnet and ignition module.
Make sure magnet does not strike module. Recheck
air gap with a feeler gauge and readjust if necessary.
Final air gap: 0.203/0.305 mm (0.008/0.012 in.).
6. Connect kill lead to tab terminal on ignition module.
7. If equipped with a sheathed RFI suppression spark
plug lead, place lead in retaining clip so braided
wires will be in direct contact with clip when closed.
Carefully close clip with a pliers until a 0.127 mm
(0.005 in.) gap exists between ends. Do not pinch or
fl atten clip.