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Table of Contents
Un
crating ......................................................................................
3
Opening Crate ............................................................................. 3
Parts C heck................................................................................. 4
As
sembly ......................................................................................
8
Handlebar.................................................................................... 8
Throttle Grip and Right Switch Housing ...................................... 8
F
ront Brake Master Cylinder .......................................................
9
Left Switch Housing..................................................................... 9
Clutch Master Cylinder ................................................................ 10
W
iring Clamps .............................................................................
1
0
Front Fender................................................................................ 11
Front Wheel Installation............................................................... 12
Front Brake Hose Grommets ...................................................... 14
Front and Rear Shift Pedals ........................................................ 14
Front Footboard (Left) ................................................................. 15
Front G uards (Left and Right) ..................................................... 15
Helmet Locks............................................................................... 16
Rear Guards (Left and Right) ...................................................... 16
Backrest Pad ............................................................................... 17
Horn............................................................................................. 17
Choke Knob................................................................................. 18
Rear View Mirrors (Left and Right).............................................. 18
Windshield................................................................................... 19
License Plate Bracket.................................................................. 21
Rear Reflectors and License Plate Holder .................................. 21
Left Saddlebag ............................................................................ 22
Brake Disc Cleaning.................................................................... 24
Preparation ................................................................................... 24
Battery Service ............................................................................ 24
Front Brake Fluid......................................................................... 30
Rear Brake Fluid ......................................................................... 31
Clutch Fluid ................................................................................. 32
Rear Shock Absorber .................................................................. 34
Tire Air Pressures........................................................................ 34
Fuel ............................................................................................. 34
Coolant ........................................................................................ 34
Engine Oil (4-stroke) ................................................................... 35
Final Gear Case Oil..................................................................... 36
Throttle Grip and Cable ............................................................... 37
Headlight Aim .............................................................................. 38
Idle Speed Adjustment ................................................................ 38
Rear Brake Light Switch.............................................................. 38
Fastener Check ........................................................................... 40
Standard Torque Table ................................................................ 42
Test Ride the Motorcycle ............................................................. 42
A & P Check List ......................................................................... 42