Kawasaki 1600 Motorcycle User Manual


 
24 PREPA
RATION
Measure the clearances between both the
front and rear upper dampers and the up-
per mounting bracket with the saddlebag
lightly pushed by hand against the mounting
bracket.
If the clearance is 1.0 mm (0.04 in.) or more
at the front and/or rear, adjust it. Insert one or
two flat washer(s) between the upper damper
and the mounting bracket until it is less than
1.0 mm (0.04 in.) at the front and/or rear.
A. Saddlebag
B. Top Stay
C. Upper Bracket
D. Upper Dampers
E
. Clearance
F. Flat Washer
G. Bolts
If the clearance is less than 1.0 mm (0.04
in.) at the front and/or rear, the flat washer
is unnecessary.
Open the saddlebag lid and install the flanged
bolts (D = 8, L = 75)(2), (through the flat
washer(s) if necessary) and tighten them se-
curely.
A. Left Saddlebag
B. Bolts (D = 8, L = 75)
After the saddlebag is installed, open and
close the lid several times, and check for
smooth movement of the lid handle and lid
lock operation. If they operate improperly,
remove the bolts and readjust the clearance.
Install the right saddlebag in the same man-
ner as the left saddlebag.
Brake Disc Cleaning
Clean the front and rear brake discs using
oille
ss solvent.
WARNING
If not removed, the anticorrosive treat-
ment
applied to the brake disc surface
will interfere with brake action, and an
unsafe riding condition could result.
Preparation
Battery Service
The battery used in this motorcycle is a sealed
type and never needs to be refilled. Follow the
procedure for activating a new battery to ensure
the best possible battery performance.
Activating the battery requires two steps, fill-
ing the battery with electrolyte, and charging.
Read the electrolyte safety label and the follow-
ing procedures carefully before battery activa-
tion.
CAUTION
Incorrect Battery Activation will reduce
b
attery performance and service life. Be
sure to strictly follow the Battery Service
instructions in this Manual.
Make sure to use the electrolyte packed in the
crate with the unit.
Make sure that the model name of the elec-
trolyte container matches the model name of
the battery. These names must be the same.