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9923142 - 2011 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2010 Polaris Sales Inc.
TRANSMISSION AND GEARCASES
Transmission / Gearcase Specification Chart
Transmission Lubrication
The transmission lubricant levels should be checked and
changed in accordance with the maintenance schedule.
• Be sure vehicle is positioned on a level surface when
checking or changing fluid.
• Check vent hose to be sure it is routed properly and
unobstructed.
Transfer Case - Lubricant Level Check:
1. Position vehicle on a level surface.
2. Remove the fill plug.
3. Remove the level check plug.
4. Add the recommended fluid through the fill plug hole until
it begins to flow out the level check plug hole.
5. Reinstall the level check plug and torque to 30-45 in. lbs.
(3-5 Nm).
6. Reinstall the fill plug and torque to 40-50 ft. lbs.
(54-68 Nm).
G
EARCASE LUBRICANT CAPACITY FILL PLUG TORQUE
DRAIN / LEVEL CHECK
P
LUG TORQUE
Transmission
(Main Gearcase)
AGL Plus
Gearcase Lubricant
24 oz. (710 ml) 40-50 ft. lbs. (54-68 Nm) 30-45 in. lbs. (3-5 Nm)
Transmission
(Transfer Case)
AGL Plus
Gearcase Lubricant
14 oz. (414 ml) 40-50 ft. lbs. (54-68 Nm) 30-45 in. lbs. (3-5 Nm)
Front Gearcase Demand Drive Plus 6.75 oz. (200 ml) 8-10 ft. lbs. (11-14 Nm) 8-10 ft. lbs. (11-14 Nm)
Rear Gearcase ATV Angle Drive Fluid 26 oz. (769 ml) 40-50 ft. lbs. (54-68 Nm) 30-45 in. lbs. (3-5 Nm)
Rear Gearcase
Differential (INT’L)
ATV Angle Drive Fluid 22 oz. (650 ml) 40-50 ft. lbs. (54-68 Nm) 30-45 in. lbs. (3-5 Nm)
Transmission Specifications
Specified Lubricant:
AGL Plus Gearcase Lubricant
(PN 2878068)
Approximate Capacity at Change:
Main Gearcase - 24 oz. (710 ml)
Transfer Case - 14 oz. (414 ml)
Drain / Level Plug Torque:
30-45 in. lbs. (3-5 Nm)
Fill Plug Torque:
40-50 ft. lbs. (54-68 Nm)