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5.3
BODY / STEERING / SUSPENSION
5
9923142 - 2011 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2010 Polaris Sales Inc.
TORQUE SPECIFICATIONS SPECIAL TOOLS
Multi-Function Pliers
Included in the tool kit, the multi-function pliers is designed to
remove the plastic push rivets used to fasten body components.
ITEM TORQUE VALUE
Front LH/RH Upper / Lower
A-Arm Bolt
RZR
37 ft. lbs. (50 Nm)
RZR S / RZR 4
40 ft. lbs. (54 Nm)
Rear LH/RH Upper / Lower
A-Arm Bolt
RZR
33 ft. lbs. (45 Nm)
RZR S / RZR 4
40 ft. lbs. (54 Nm)
Lower LH/RH
Rear Bearing Carrier
RZR
38 ft. lbs. (52 Nm)
RZR S / RZR 4
40 ft. lbs. (54 Nm)
Upper LH/RH
Rear Bearing Carrier
RZR
33 ft. lbs. (45 Nm)
RZR S / RZR 4
40 ft. lbs. (54 Nm)
Outer Tie Rod to
Bearing Carrier Housing
42.5 ft. lbs. (58 Nm)
Front Ball Joint Pinch Bolts 23 ft. lbs. (31 Nm)
Shock Mounting Bolts
RZR
30 ft. lbs. (41 Nm)
RZR S / RZR 4
37 ft. lbs. (50 Nm)
Wheel Hub Castle Nuts 80 ft. lbs. (108 Nm)
Wheel Nuts (Cast Rims) 90 ft. lbs. (122 Nm)
Wheel Nuts (Steel Rims) 27 ft. lbs. (37 Nm)
Tie Rod End Jam Nut 13 ft. lbs. (18 Nm)
Seat Belt to Seat Base 40 ft. lbs. (54 Nm)
Tilt Shock Upper Fastener 7 ft. lbs. (10 Nm)
Tilt Shock Lower Fastener 12 ft. lbs. (16 Nm)
Steering Pivot Tube Fasteners 23 ft. lbs. (31 Nm)
Steering Wheel to Shaft 28 ft. lbs. (38 Nm)
Upper Steering Shaft to
Power Steering Unit
EPS Models
15 ft. lbs. (20 Nm)
Lower Steering Shaft to
Power Steering Unit
EPS Models
17 ft. lbs. (23 Nm)
Power Steering Unit to
Mount Bracket
EPS Models
22 ft. lbs. (30 Nm)
Lower Steering Shaft to Box 30 ft. lbs. (41 Nm)
Steering Gear Box 17 ft. lbs. (23 Nm)
Main Frame Coupler
M10 Bolts
RZR 4
38 ft. lbs. (52 Nm)
Outer Frame Coupler
M8 Bolts
RZR 4
17 ft. lbs. (23 Nm)
TOOL DESCRIPTION PART NUMBER
Gas Shock Recharging Kit 2200421
Shock Shaft Seal Protector
.625" Diameter
2201640
IFP Tool PS-45908
Shock Spanner Wrench 2871095
Shock Spanner Wrench
(Walker Evans and Fox Shocks)
2870803
Shock Spring Compressor Tool 2870623
Multi-Function Pliers 2876389
Pliers
Push Rivet