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5.47
BODY / STEERING / SUSPENSION
5
9923142 - 2011 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2010 Polaris Sales Inc.
FOX™ Shock Rebuild Information
When performing maintenance on FOX™ shocks, use the Gas
Shock Recharging Kit (PN 2200421), as it contains the
necessary valves, pressure gauge, and fittings to deflate and
pressurize shocks.
TIP: Extreme cleanliness is very important during all
disassembly and reassembly operations. This prevents dirt or
foreign particles from entering the shock, which causes
premature failure.
WARNING
FOX™ shocks contain high pressure nitrogen gas.
Extreme caution must be used while handling and
working with FOX™ shocks and related high pressure
service equipment. The pressure must be released from
the shock before disassembly. It is strongly
recommended you wear safety glasses and ear
protection during these procedures.
1. Safety Glasses
2. Latex Gloves
3. Lint Free Towels
4. Assembly Lube (lithium based grease)
5. Loctite #271
6. 12” Tie Wrap (Zip Tie)
7. MAPP Gas or Propane Torch
8. 1.834 TC Seal Kit
9. 5wt. Shock Fluid
Special Tools Required:
Body Holding Tool (PN 2871071)
Charging Needle (PN 7052069-A)
Gas Shock Recharging Kit (PN 2200421)
FOX™ Shock IFP Tool (PN 2871351)
Seal Installation Bullet Tool (PN 2201640) (PN 2201639)
10. IFP Depth Setting Tool
11. Seal Installation Bullet (5/8”)
12. Nitrogen Safety Needle
13. 5/8” Shaft Clamps
14. Adjustable Wrench
15. Pin Spanner Wrench (3/16” Pins)
16. 3/32” Hex Key (Allen Wrench)
17. 5/32” Hex Key (Allen Wrench)
18. Scribe or Dental Pick
19. 1/4” Flat Blade Screwdriver
20. #2 Phillips Screwdriver
21. 3/4” Open End Wrench
22. Standard Pliers
23. Small Needle Nose Pliers
24. Snap Ring Pliers
25. Socket
26. Torque Wrench
27. Torque Driver
28. Soft Faced Rubber Mallet
29. Nitrogen Tank w/ Regulator
30. Cleaning Solvent
31. Vise with soft jaws
32. Tape Measure