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7.22
FINAL DRIVE
9923142 - 2011 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2010 Polaris Sales Inc.
14. Inspect the roll cage assembly (B) sliding surfaces and H-
springs. The sliding surfaces must be clean and free of
nicks, burrs or scratches. If damaged, replace the roll cage
assembly.
15. Inspect both output hub assemblies. Inspect the bearings
and replace if needed.
16. Clean and inspect all remaining front gearcase components.
Check each for excessive wear or damage.
Gearcase Assembly
1. As mentioned during gearcase disassembly section,
replace all O-rings, seals and worn components.
2. Install pinion shaft assembly and install internal snap ring.
NOTE: If bearing replacement was required, press
new bearing onto the pinion shaft and install a new
external snap ring.
3. Install a new pinion shaft seal into the pinion gear housing.
Using a universal seal installer, press the new seal into the
housing until the seal is just below the housing chamfer.
4. Install the RH output hub into the gearcase housing.
5. Carefully install the rollers into the roll cage assembly
while installing the assembly into the clutch housing.
B
H-Spring
Bearing
Spacer
Roller
Thrust
Bearing
Surface
Press in oil seal
just past chamfer
RH Output Hub