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8.15
TRANSMISSION
8
9923142 - 2011 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2010 Polaris Sales Inc.
10. Install the shift collar onto the clutch shaft. Pull back fully
on gear selector arm to bring the shift yoke arms up and
engage the shift shoes onto the center groove of the shift
collar. Shifting the clutch shaft position may aid in shift
collar installation. Install the park/reverse spacer on top of
the shift collar as shown.
11. Install the dent sleeve assembly, ball, spring and outer
detent screw. Use new O-rings anytime these screws are
removed. Torque the detent sleeve assembly to
specification. TURN THE OUTER DETENT SCREW
ONLY UNTIL LIGHT SHIFTING RESISTANCE IS
FELT AT THIS TIME. PLACE THE TRANSMISSION
IN NEUTRAL.
12. With the transmission in neutral, lubricate and install the
thrust washer, drum gear, plate, springs, contact pins and
the gear position sensor/O-ring assembly. Verify the
contact pins are aligned as shown with the transmission in
neutral. Torque the retaining screws to specification.
13. Complete the shift detent screw installation. Torque the
outer detent screws to specification.
= T
Detent Sleeve Assembly:
40-45 ft. lbs. (54-61 Nm)
=
Apply Lubricant to shift drum components
= T
Gear Position Sensor Screws:
25-40 in. lbs. (3-5 Nm)
= T
Outer Detent Screws:
23-27 ft. lbs. (31-37 Nm)
H
P
R
N
L
Neutral