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6.7
CLUTCHING
6
9923142 - 2011 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2010 Polaris Sales Inc.
10. Install the Drive Clutch Holder (PN 9314177) (A).
11. Remove drive clutch retaining bolt and remove drive clutch
using the Drive Clutch Puller (PA-48595) (B).
12. Remove the (3) screws and (3) bolts that retain the inner
clutch cover to the engine and transmission.
PVT Assembly
1. Inspect inner clutch cover. Replace if cracked or damaged.
2. Inspect the seal on the transmission input shaft. Replace if
damaged.
3. Apply RTV silicone sealant to the back side of the inner
clutch cover to ensure a water tight fit between the engine
and inner clutch cover. Both surfaces must be clean to
ensure adhesion of silicone sealant.
4. Install and properly align the inner clutch cover.
5. Install the bolts and washers that retain the cover to the
transmission. Torque bolts to specification (see next page).
6. Install the screws that retain the cover to the engine. Torque
screws to specification (see next page). Remove any excess
silicone sealant.
7. Install clutch offset washers on the transmission input shaft.
8. Clean the splines inside the driven clutch and on the
transmission input shaft.
9. Apply a light film of grease to the splines on the shaft.
10. Install the driven clutch, washer, lock washer, and retaining
bolt. Torque to specification (see next page).
Drive Clutch Puller ( PA-48595)
Drive Clutch Holder (9314177)
A
B
Offset
Washers