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8.2
TRANSMISSION
9923142 - 2011 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2010 Polaris Sales Inc.
TORQUE VALUES / SPECIFICATIONS
Maintain and check/change these items in accordance with the
maintenance schedule in Chapter 2 or during service repairs.
SHIFT LEVER
Removal
1. Pry the shift lever cover using a suitable tool and remove
the screw. Pull knob off the shifter.
2. Refer to Chapter 5 for console cover removal.
3. Disconnect cable from shifter.
4. Remove the clip attaching the gear selector to the machine
frame.
5. Lift the gear shift selector out of mounting bracket and
away from frame.
Installation
1. Perform the steps in reverse order to install the gear shift
selector (shifter, cable, console, shift knob).
2. Tighten the shift cable nut to specification.
ITEM TORQUE VALUE
Transmission Fill Plugs 40-50 ft. lbs. (54-67 Nm)
Transmission Drain /
Level Plugs
30-45 in. lbs. (0.2-0.3 Nm)
Transmission Case
Screws
23-27 ft. lbs. (31-36 Nm)
Shift Cable Lever Screw 15-20 ft. lbs. (20-27 Nm)
Detent Sleeve Assembly 40-45 ft. lbs. (54-61 Nm)
Outer Detent Screw 23-27 ft. lbs. (31-37 Nm)
Drain Plugs / Check Plug 30-45 in. lbs. (0.2-0.3 Nm)
Ground Speed Sensor
Screw
130-155 in. lbs. (15-18 Nm)
Gear Position Sensor
Screws
25-40 in. lbs. (3-5 Nm)
Pivot Pin Set Screw 100-125 in. lbs. (11-14 Nm)
Park Flange Screws 130-155 in. lbs. (15-18 Nm)
Transmission Isolator
Mounting Screws
23-27 ft. lbs. (31-36 Nm)
Transmission Lubricant
Capacity
AGL Plus PN 2878068
24 oz. (710 ml)
Transfer Case Lubricant
Capacity
AGL Plus PN 2878068
14 oz. (414 ml)
Rear Gearcase Fluid
Capacity
ADF PN 2871653
26 oz. (769 ml)
Rear Gearcase Fluid
Capacity (INT’L)
ADF PN 2871653
22 oz. (650 ml)
= T
Shift Cable Nut Torque:
130-155 in. lbs. (14.7-17.5 Nm)