Polaris RZR S Offroad Vehicle User Manual


 
3.51
ENGINE
3
9923142 - 2011 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2010 Polaris Sales Inc.
20. Install oil pump housing bolts (H). The new bolts contain
patch lock, so Loctite
is not needed on the new bolts.
Torque bolts to specification and follow the torque
sequence at beginning of the chapter.
NOTE: Occasionally spin the oil pump when
installing bolts to check for binding of the rotors.
21. Apply Loctite 242 (PN 2871949) to the crankshaft.
22. Before installing the crankshaft gear (I), heat the crankshaft
gear to 250
F (121C) on a hot plate (J).
23. Use extreme caution when removing the crankshaft gear
from the hot plate. Use a pair of pliers and leather gloves
when handling the crankshaft gear.
24. Install the crankshaft gear (I) onto the crankshaft.
NOTE: For assembly of the gears, the cam gear and
the crankshaft gear are stamped with “This Side
Out". This indicates the side of the gear that faces
outward or away from the case.
= T
Oil Pump Bolt Torque:
84 8 in. lbs. (9.50 0.90 Nm)
* Torque in Sequence
H
CAUTION
The crankshaft gear is extremely hot! Severe
burns or injury can occur if the gear is not
handled with extreme care and caution. Follow
the procedure below to help ensure safety.
I
J
I