KTM 530 EXC-R EU Motorcycle User Manual


 
0022
0011
MAINTENANCE WORK ON CHASSIS AND ENGINE 45
(EXC-RbSIXbDAYS)
Refit the headlight mask with the headlight. ( P. 47)
Install the fork legs. ( P. 42)
500103-10
Mount and tighten screwb.
Specification
Screw, top steering stem M8 17bNm
(12.5blbfbft)
Loctite
®
243™
Check the cable harness, cable, brake and clutch line for free movement and free
laying.
Check play of steering head bearing. ( P. 39)
Installing the lower triple clampbx (EXC-RbEU, EXC-RbAUS/UK, EXC-RbUSA, XCR-WbZA)
500151-10
Clean the bearing and sealing elements, check for damage, and grease.
Long-life grease ( P. 115)
Insert the lower triple clamp with the steering stem. Mount the upper steering head
bearing.
Info
Check whether the top steering head sealbis correctly positioned.
Push on protective ringb
.
500149-11
Position the upper triple clamp with the steering.
Mount and tighten screwb
.
Specification
Screw, top steering head M20x1,5 10bNm (7.4blbfbft)
Position the clutch line, wiring harness and CDI control unit. Mount and tighten
screwsb
.
Specification
Remaining screws, chassis M6 10bNm (7.4blbfbft)
Install the front fender. ( P. 46)
Refit the headlight mask with the headlight. ( P. 47)
Install the fork legs. ( P. 42)
100022-11
Tighten screwb.
Specification
Screw, top steering stem M8 20bNm
(14.8blbfbft)
Check the cable harness, cable, brake and clutch line for free movement and free
laying.
Check play of steering head bearing. ( P. 39)