KTM 450 SMR Motorcycle User Manual


 
GREASING AND SERVICE TABLE 19
Important maintenance work to be carried out by an authorized KTM workshop. (as additional order)
S10A S20N S40N J1A J2A
Carry out a complete fork service.
Carry out a complete shock absorber service.
Grease the steering head bearing. ( P. 31)
Clean and adjust carburetor.
Treat electric contacts with contact spray.
Change hydraulic clutch fluid.
Change brake fluid.
Check wear of clutch discs.
Check long clutch springs.
Check clutch slave cylinder for dents.
Check outer clutch hub for dents.
Check cylinder wear and change pistons.
Check camshaft wear. (visual check)
Check wear of valve spring seat.
Check wear of valve guides.
Change valves.
Change valve springs.
Check the timing-chain tensioner function.
Check crankshaft and crankshaft journal for run-out.
Change conrod bearing.
Check piston pin bearing.
Change the crankshaft main bearing.
Check wear of all transmission components including shafts and bearings.
Check the spring length of the oil pressure regulator valve.
Change glass fiber yarn filling of main silencer. ( P. 58)
Replace foot brake cylinder seals.
Check carburetor components.
S10A: Every 10 service hours - corresponds to about 70 liters of fuel / after every race
S20N: After 20 service hours - corresponds to about 140 liters of fuel
S40N: After 40 service hours - corresponds to about 280 liters of fuel
J1A: annually
J2A: every 2 years
Important checks and maintenance work to be carried out by the rider.
NB1A
Check the engine oil level. ( P. 62)
Check the front brake brake fluid level. ( P. 39)
Check the rear brake fluid level. ( P. 43)
Check the front brake linings. ( P. 40)
Check the rear brake linings. ( P. 44)
Check and adjust Bowden cables.
Bleed fork legs. ( P. 26)
Clean dust boots of fork legs. ( P. 26)
Clean the chain. ( P. 34)
Check the chain tension. ( P. 34)
Check the chain wear. ( P. 35)
Check the rear sprocket / engine sprocket for wear. ( P. 35)
Clean the air filter. ( P. 59)
Checking the tire air pressure. ( P. 49)
Check the tire condition. ( P. 49)