KTM 450 EXC USA Motorcycle User Manual


 
MAINTENANCE WORK ON CHASSIS AND ENGINE 85
9.112Draining gear oil, cleaning gear oil screen x
Warning
Danger of scaldingEngine oil and gear oil get very hot when the motorcycle is ridden.
Wear appropriate protective clothing and safety gloves. In case of burns, rinse immediately with lukewarm water.
Warning
Environmental hazardHazardous substances cause environmental damage.
Oil, grease, filters, fuel, cleaners, brake fluid, etc., should be disposed of as stipulated in applicable regulations.
Info
Drain the gear oil only when the engine is warm.
Stand the motorcycle on its side stand on a horizontal surface.
500159-10
Place a suitable container under the engine.
Remove the gear oil drain plug .
Remove the gear oil screen plug .
Completely drain the gear oil.
Thoroughly clean the gear oil drain plug with a magnet.
Thoroughly clean the drain plug and gear oil screen with a magnet.
Clean the sealing surface on the engine.
Refit gear oil drain plug with seal ring and tighten it.
Guideline
Gear oil drain plug with magnet M12x1.5 20 Nm
(14.8 lbf ft)
Mount and tighten the gear oil screen drain plug .
Guideline
Plug, gear oil screen M16x1.5 20 Nm
(14.8 lbf ft)
9.113Filling up with gear oil x
Info
Too little gear oil or poor-quality oil results in premature wear to the transmission.
200118-10
Remove the screw cap and fill up with gear oil.
Gear oil 0.90 l (0.95 qt.) Engine oil (SAE 10W/50) ( p. 105)
Mount and tighten screw cap .
Danger
Danger of poisoningExhaust gases are poisonous and inhaling them may
result in unconsciousness and/or death.
When running the engine, always make sure there is sufficient ventila-
tion, and do not start or run the engine in an enclosed space without an
effective exhaust extraction system.
Start the engine and check that it is oil-tight.
Check the gear oil level. ( p. 84)