KTM 450 EXC USA Motorcycle User Manual


 
MAINTENANCE WORK ON CHASSIS AND ENGINE 62
Warning
Danger of accidentsReduced braking effect caused by old brake fluid.
Change the brake fluid of the front and rear brakes according to the service schedule. (Your authorized KTM workshop will
be glad to help.)
Warning
Environmental hazardHazardous substances cause environmental damage.
Oil, grease, filters, fuel, cleaners, brake fluid, etc., should be disposed of as stipulated in applicable regulations.
Info
Never use DOT 5 brake fluid! This is based on silicone oil and is colored purple. Oil seals and brake lines are not designed for
DOT 5 brake fluid.
Avoid contact between brake fluid and painted parts. Brake fluid attacks paint!
Use only clean brake fluid from a sealed container!
400233-10
Stand the vehicle upright.
Remove screw cap with membrane and the O-ring.
Add brake fluid to level .
Brake fluid DOT 4 / DOT 5.1 ( p. 105)
Mount the screw cap with the membrane and the O-ring.
Info
Clean up overflowed or spilt brake fluid immediately with water.
9.62Checking rear brake linings
Warning
Danger of accidentsReduced braking efficiency caused by worn brake linings.
Change worn brake linings immediately. (Your authorized KTM workshop will be glad to help.)
400238-10
Check the brake linings for minimum thickness .
Minimum thickness 1 mm ( 0.04 in)
» If the minimum thickness is less than specified:
Change the rear brake linings. x ( p. 62)
Check the brake linings for damage and cracking.
» If damage or cracking is visible:
Change the rear brake linings. x ( p. 62)
9.63Changing rear brake linings x
Warning
Danger of accidentBrake system failure.
Maintenance work and repairs must be carried out professionally. (Your authorized KTM workshop will be glad to help.)
Warning
Skin irritationBrake fluid can cause skin irritation on contact.
Avoid contact with skin and eyes, and keep out of the reach of children.
Wear suitable protective clothing and goggles.
If brake fluid gets into your eyes, rinse thoroughly with water and contact a doctor immediately.
Warning
Danger of accidentsReduced braking effect caused by old brake fluid.
Change the brake fluid of the front and rear brakes according to the service schedule. (Your authorized KTM workshop will
be glad to help.)