KTM 450 EXC USA Motorcycle User Manual


 
MAINTENANCE WORK ON CHASSIS AND ENGINE 50
9.35Refitting the headlight mask with the headlight
600702-11
Connect the electric plug connector .
600703-11
Position the headlight mask and fix it with the rubber band .
Info
Ensure that the retaining lugs engage in the fender.
Position the brake line and wiring harness. Put the clamp on, mount and tighten
screw .
Check the headlight adjustment. ( p. 70)
9.36Handlebar position
0
0
BB
0
0
AA
400271-11
On the upper triple clamp, there are 2 holes at a distance of to each other.
Distance between holes 15 mm (0.59 in)
The holes on the handlebar support are placed at a distance of from the center.
Distance between holes 3.5 mm (0.138 in)
The handlebar supports can be mounted in 4 different positions.
9.37Adjusting the handlebar position x
Warning
Danger of accidentsHandlebar breakage.
If the handlebar is bent or straightened it will cause material fatigue, and the handlebar can break. Always replace handle-
bar.
0
0
22
0
0
11
400271-10
Remove the four screws . Remove the handlebar clamp. Remove the handlebar
and lay it to one side.
Info
Protect the motorcycle and its attachments from damage by covering them.
Do not bend the cables and lines.
Remove the two screws . Remove the handlebar support.
Place the handlebar support in the required position. Mount and tighten the two
screws .
Guideline
Screw, handlebar support M10 40 Nm
(29.5 lbf ft)
Loctite
®
243™
Info
Position evenly the left and right handlebar supports.
Position the handlebar.
Info
Make sure cables and wiring are positioned correctly.