KTM 450 EXC USA Motorcycle User Manual


 
MAINTENANCE WORK ON CHASSIS AND ENGINE 47
100803-11
Fully tighten screw .
Guideline
Screw, top triple clamp M8 17 Nm
(12.5 lbf ft)
Tighten screws .
Guideline
Screw, bottom triple clamp M8 12 Nm (8.9 lbf ft)
100802-11
Position brake caliper, mount and tighten screws .
Guideline
Screw, front brake caliper M8 25 Nm
(18.4 lbf ft)
Loctite
®
243™
Mount cable clip .
Position the brake line and wiring harness. Put the clamp on, mount and tighten
screws .
Install the front wheel. x ( p. 65)
9.27Removing the fork protector x
Remove the fork legs. x ( p. 46)
600878-10
Remove screws on the left fork leg. Remove the fork protector upwards.
Remove the screws on the right fork leg. Remove the fork protector upwards.
9.28Installing the fork protector x
600878-10
Position the fork protection on the left fork leg. Mount and tighten screws .
Guideline
Remaining screws, chassis M6 10 Nm (7.4 lbf ft)
Position the fork protection on the right fork leg. Mount and tighten the screws.
Guideline
Remaining screws, chassis M6 10 Nm (7.4 lbf ft)
Install the fork legs. x ( p. 46)
9.29Removing the lower triple clamp x
Remove the fork legs. x ( p. 46)
Remove the headlight mask with the headlight. ( p. 49)
Remove the front fender. ( p. 49)
500099-10
Remove screws and hang the CDI control unit to the side.
Info
Do not unplug the CDI control unit.
Remove screw . Remove screw , take off top triple clamp with the handlebar
and place it on one side.
Info
Protect the motorcycle and its attachments from damage by covering them.
Do not bend the cables and lines.