KTM 450 EXC USA Motorcycle User Manual


 
MAINTENANCE WORK ON CHASSIS AND ENGINE 61
500154-10
Disconnect spring .
Loosen nut , and with push rod , turn it back until you have maximum free
travel.
To adjust the basic position of the foot brake lever individually, loosen nut and
turn screw accordingly.
Info
The range of adjustment is limited.
Turn push rod accordingly until you have free travel . If necessary, adjust the
basic position of the foot brake lever.
Guideline
Free travel at foot brake lever 3… 5 mm (0.12… 0.2 in)
Hold screw and tighten nut .
Guideline
Remaining nuts, chassis M8 30 Nm
(22.1 lbf ft)
Hold push rod and tighten nut .
Guideline
Remaining nuts, chassis M6 15 Nm
(11.1 lbf ft)
Reconnect spring .
9.60Checking rear brake fluid level
Warning
Danger of accidentsFailure of the brake system.
If the brake fluid level falls below the MIN mark, this indicates a leakage in the brake system or worn-out brake linings.
Check the brake system and do not continue riding. (Your authorized KTM workshop will be glad to help.)
Warning
Danger of accidentsReduced braking effect caused by old brake fluid.
Change the brake fluid of the front and rear brakes according to the service schedule. (Your authorized KTM workshop will
be glad to help.)
400234-10
Stand the vehicle upright.
Check the brake fluid level in the sight glass .
» If there is an air bubble in the sight glass visible:
Add brake fluid to the rear brake circuit. x ( p. 61)
9.61Adding brake fluid to the rear brake circuit x
Warning
Danger of accidentsFailure of the brake system.
If the brake fluid level falls below the MIN mark, this indicates a leakage in the brake system or worn-out brake linings.
Check the brake system and do not continue riding. (Your authorized KTM workshop will be glad to help.)
Warning
Skin irritationBrake fluid can cause skin irritation on contact.
Avoid contact with skin and eyes, and keep out of the reach of children.
Wear suitable protective clothing and goggles.
If brake fluid gets into your eyes, rinse thoroughly with water and contact a doctor immediately.