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4-4E
Remove ignition stator.
– Pull cable guide 1 from the case.
– Remove allan bolts
2 of the ignition stator 3.
– Carefully pull stator
3 out of the case.
Remove cylinder head, cylinder and pistons.
– Loosen bolts on cylinder head crosswise and remove.
– Discard washers (LC-engine), remove cylinder head
4.
– Remove gasket
5 (AC-engine) or O-rings 6 (LC-engine) from
cylinder and discard.
– Loosen 4 bolts
7 on the cylinder base crosswise and remove;
carefully lift the cylinder off.
– Place pistons on a self-made mounting board.
– Remove ring lock
8 from the piston pin using a suitable tool.
– Push piston pins out of the piston by hand, remove pistons and pull
needle bearing from the conrod.
– Remove cylinder base gasket.
Repair manual KTM MINI 50 air/liquid cooled Art.-Nr. 3.206.028 -E