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3-4E
– Loosen hose clamp 1 and pull both hoses from their connections.
– Unbolt radiator retaining bolt
2 and laterally remove radiator with
water hoses from the frame.
– Carefully pull socket connector
3 apart.
– Detach both exhaust springs
4 with a suitable wrench, remove
springs.
– Unbolt the exhaust bracket on the right and pull exhaust off towards
the front.
– Loosen engine mounting bolts
5 and 6, lift engine from the frame.
Installing the engine
– Lift engine into the frame and fasten with bolt 5 (M8x65 with nut)
and 2 bolts
6 (M8x55).
– Tighten bolts to 30 Nm (22 ft.lb).
– Mount exhaust, insert springs
4 and tighten bolt for exhaust bracket
M6x15 on the right.
– Carefully connect socket connector
3.
– Position radiator in the frame and tighten the radiator retaining bolts
2 (M6x10 with washer 18/6,5/1,5) to 10 Nm (7 ft.lb). Connect
hoses and tighten hose clamps
1.
– Fill cooling liquid (total filling amount approx. 0,5 liter).
– Mount radiator shield on the right and left.
NOTE: bolts
7 (M6x10) are bolted onto the side of the frame, bolt 8
(M6x15) is bolted into the radiator bracket.
Repair manual KTM MINI 50 air/liquid cooled Art.-Nr. 3.206.028 -E