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Table Of Contents
General Information .........................................................................................................4
Specifications - General..............................................................................................4
Optional Components..................................................................................................5
Specifications - Torque Values ..................................................................................6
Break-In Procedure......................................................................................................7
Starting Procedure .......................................................................................................8
General Tips..................................................................................................................9
Maintenance......................................................................................................................9
Schedule & Tips ...........................................................................................................9
M1: Replacing Transmission / Clutch Lubricant....................................................10
M2: Chain adjustment................................................................................................12
M3: Rear brake adjustment ......................................................................................12
M4: Air Filter Cleaning ...............................................................................................13
M5: Fork Oil Replacement........................................................................................13
Engine Service / Parts ...................................................................................................15
ES1: Engine Service..................................................................................................17
E1: Engine Removal..............................................................................................18
E2: Complete Engine Disassembly Procedure .................................................19
E3: Top End Disassembly Procedure.................................................................19
E4: Splitting the Cases..........................................................................................20
E5: Engine assembly.............................................................................................21
ES3: Clutch.................................................................................................................26
ES4: Ignition................................................................................................................30
ES5: Cooling System.................................................................................................32
ES6: Fuel & Air System.............................................................................................36
ES7: Exhaust ..............................................................................................................39
Chassis Service / Parts .................................................................................................40
CS1: Wheels & Tires .................................................................................................40
CS2: Suspension........................................................................................................47
Troubleshooting ..............................................................................................................50