Cobra Electronics 2003 Motorcycle User Manual


 
25
22. Install O’rings as shown in figure 12.
Figure 12
23. Install the cylinder head and torque to 9.2 ft-lb (12 Nm)
24. Install stator reinstalling the grommet and wires (snug the bolts).
25. Install the rotor per Rotor Installation section, under the ES4: Ignition portion
of this manual.
26. Install the water pump outlet pipe (apply Ultra black Hi-Temp RTV silicon
gasket maker to the threads before assembly) before installing the clutch and
rotate to a vertical position with the engine resting on a bench
27. Install the clutch per Clutch Installation section in this manual.
28. Install the coolant drain plug with copper washer (11 ft-lb, 15 Nm).
29. Make sure that the exhaust spacer is on the cylinder (53 in-lb, 6 Nm).
30. Install the spark plug with a fresh gasket (to apply the proper torque to the
spark plug when inserting, one must first screw the spark plug in until the
metal gasket ring causes resistance and then turn another 1/8 to ¼ turn).
31. Install reed and inlet manifold with new gaskets (58 in-lb, 6.5 Nm).