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FRONT BRAKE
4-23
WARNING
EWA4D3F006
Whenever a brake caliper is disassembled,
replace the brake caliper piston seal and
brake caliper dust seal.
2. Check:
• Brake caliper bracket “1”
Cracks/damage → Replace.
EAS22400
ASSEMBLING THE FRONT BRAKE CALI-
PER
WARNING
EWA4D3F007
• Before installation, all internal brake com-
ponents should be cleaned and lubricated
with clean or new brake fluid.
• Never use solvents on internal brake
components as they will cause the piston
seals to swell and distort.
• Whenever a brake caliper is disassem-
bled, replace the brake caliper piston seal
and brake caliper piston dust seal.
1. Install:
• Caliper piston seal “1”
• Caliper dust seal “2”
2. Install:
• Brake caliper piston “1”
EAS22420
INSTALLING THE FRONT BRAKE CALIPER
1. Install:
• Brake caliper “1”
(temporarily)
• Copper washers “2”
• Brake hose “3”
• Union bolt “4”
WARNING
EWA13530
Proper brake hose routing is essential to
insure safe vehicle operation. Refer to
“CABLE ROUTING” on page 2-29.
ECA4D3F014
When installing the brake hose onto the
brake caliper “1”, make sure the brake pipe
“a” touches the projection “b” on the brake
caliper.
2. Remove:
• Brake caliper
3. Install:
• Brake pads
• Brake pad spring
• Brake pad retaining bolt
•Bolt
• Brake caliper
• Brake caliper bolts
Recommended brake fluid
DOT 4
New
New
Brake hose union bolt
27 Nm (2.7 m·kg, 20 ft·lb)
New