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SR. NO. PROBLEM OBSERVED PROBABLE CAUSE ACTION TO BE TAKEN
Damaged clutch pressure plate • Replace clutch cover/disc
Worn synchrocones • Replace
Worn dog teeth on sleeve or gear • Replace sleeve or gear
Distorted shift shaft/Linkages • Replace
3. Noise Inadequate or insufficient lubricant • Replenish
Damaged or worn bearing(s) • Replace
Damaged or worn gear(s) • Replace
Damaged or worn synchroniser
parts • Replace
BRAKES
1. Poor brakes Insufficient brake fluid • Get the brake fluid filled
Air in the system • Get the air removed
Pedal travel excessive due to • Rectify automatic adjuster
excessive shoe gap
Vacuum leakage • Rectify the leakage
Brake oil (line) leaking • Replace the leaking line
Oil on the drum/liners • Get the liners cleaned/
Replace seals if leaking
Worn brake lining • Get the liners replaced
Defective/worn parts • Get them replaced
2. Brake pulling to one side Oil on the brake lining • Clean the brake lining
One side shoe/pad worn • Get the shoe/pad replaced
Loose brake anchor plate • Tighten the bolts
EMERGENCY SERVICE TIPS Brakes