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MAINTENANCE
2.3
PERIODIC MAINTENANCE CHART, CONT.
CHASSIS
Frequency
(Whichever comes first)
Item H ours Calendar Miles
(Km)
Remarks
" General Lubrication 50 hrs 3 m onths 500 (800) Lubricate All Fittings, Pivots, Cables, Etc.
" Front Hubs/Fluid Check 50 hrs 6 months 500 (800) Check monthly
" Front Hubs/Fluid Change 100 hrs 12 months 1000 (1600) Check monthly
H Front Wheel Bearings (2x4) Annually 12 m onths Inspect and replace if necessary
H Front Hub Spindle Nut Torque
(AWD Models)
Annually 12 months Inspect Torque and Locking Fastener and re-
place if necessary
Drive Belt 50 hrs 6 months 500 (800) Inspect - Adjust, Replace if Necessary
Clutches (Drive And Driven) 100 hrs 12 m onths 1000 (1600) Inspect, Clean
" Transmission Oil Level 25 hrs Monthly 250 (400) Inspect Monthly; Change Annually
Shift Linkage 50 hrs 6 months 500 (800) Inspect,Lubricate, Adjust
H Steering 50 hrs 6 months 500 (800) Inspect Daily, Lubricate
H Toe Adjustment A s required As required Periodic Inspection, Adjust When Parts are Re-
placed
" Rear Axle 50 hrs 6 months 500 (800) Inspect Bearings, Grease Fitting
" Front Suspension 50 hrs 6 months 500 (800) Inspect - Lubricate
" Rear Suspension 50 hrs 6 months 500 (800) Inspect - Lubricate
Drive Chain 50 hrs 6 months 500 (800) Inspect Daily, Adjust and Lubricate if Needed
Tires Pre-ride Pre-ride Inspect Daily , Pre-Ride Inspection Item
H Brake Fluid 200 hrs 24 months 2000 (3200) Change Every Two Years
" Brake Fluid Level Pre-ride Pre-ride Inspect Daily , Pre-Ride Inspection Item
" Brake Lever T ravel Pre-ride Pre-ride Inspect Daily, Pre-Ride Inspection Item
H Brake Pad Wear 10 hrs Monthly 100 (160) Inspect Periodically
Auxiliary Brake Adjustment As required As required Inspect Deflection Daily; Adjust
Output Shaft Bearing Monthly Monthly Grease Monthly
Brake System Pre-ride Pre-ride Pre-Ride Inspection Item
Wheels Pre-ride Pre-ride Pre-Ride Inspection Item
Frame Nuts, Bolts, Fasteners Pre-ride Pre-ride Pre-Ride Inspection Item
PRE- RIDE / DAILY INSPECTION
Perform the following pre-ride inspection daily, and when servicing the vehicle at each scheduled maintenance.
G Tires - check condition and pressures
G Fuel and oil tanks - fill both tanks to their proper level; Do not overfill oil tank
G All brakes - check operation and adjustment (includes auxiliary brake)
G Throttle - check for free operation and closing
G Headlight/Taillight/Brakelight - check operation of all indicator lights and switches
G Engine stop switch - check for proper function
G Wheels - check for tightness of wheel nuts and axle nuts; be sure axle nuts are secured by cotter pins
G Drive chain - condition and slack; refer to drive chain adjustment
G Air cleaner element - check for dirt; clean or replace
G Steering - check for free operation noting any unusual looseness in any area
G Loose parts - visually inspect vehicle for any damaged or loose nuts, bolts or fasteners
G Engine coolant - check for proper level at the recovery bottle