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Periodic Maintenance Chart
The scheduled maintenance must be done in accordance with this chart to keep the
motorcycle in good running condition.
FREQENCY
OPERATION
Each
Race
(300 km)
Every
3 races
(1 000 km)
Every
5 races
(1 500 km) (3 000 km)
Every
10 races
As
Required
Engine
Clutch plate - - check* ●
Throttle grip play - - check* ●
Spark plug - - clean/gap* ●
Engine oil - - change ●
Oil filter - - replace ●
Valve lapping ●
Cylinder head/valve - - decarbonization ●
Cylinder - - check* ●
Piston/cylinder clearance - - check* ●
Piston, Piston ring, Piston pin - - replace ●
Crankshaft main bearing - - check* ●
Connecting rod big end bearing - - check* ●
Transmission gear, bearing - - check* ●
Engine sprocket - - check* ●
Coolant - - change ●
Radiator hoses, connections - - check* ●
Frame
Brake operation - - check* ●
Brake pad wear - - check* ●
Brake fluid level - - check* ●
Brake fluid - - change* year
Brake master cylinder cup and dust seal - - replace year
Brake caliper piston seal and dust seal - - replace year
Brake hose - - replace 2 years
Drive chain - - adjust ●
Drive chain - - lubricate ●
Drive chain wear - - check* ●
Drive chain guide - - replace If damaged
Front fork - - clean/check* ●
Front fork oil - - change First change after 2 races, then every 5 races
Nut, bolt, and fastener tightness - - check* ●
Fuel system - - clean ●
Fuel hose, fuel filter - - replace ●
Steering play - - check* ●
Steering stem bearing - - grease ●
Rear sprocket - - replace ●
General lubrication of chassis - - perform ●
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