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Table of Contents
General Specifications ......................................................................................................4
Racing Kit Service Data ....................................................................................................6
Periodic Maintenance Chart .............................................................................................7
Preparation.........................................................................................................................9
Before Installing ....................................................................................................................................9
Racing Kit Parts.................................................................................................................9
Engine Parts Installation...................................................................................................9
Air Intake Parts .....................................................................................................................................9
Cylinder Head .....................................................................................................................................11
Camshaft Chain Tensioner..................................................................................................................12
Camshafts, Sprockets.........................................................................................................................13
Valve Springs......................................................................................................................................14
Cylinder Compression.........................................................................................................................14
Crankshaft Main Journal and Connecting Rod Big End Bushings ......................................................16
Connecting Rod Bolts .........................................................................................................................19
Clutch Adjustment (Back-Torque Limiter Setting)................................................................................20
Transmission.......................................................................................................................................24
Transmission Shimming ......................................................................................................................24
Generator (Option)..............................................................................................................................25
Generator Cover (Option) ...................................................................................................................25
Cover Gaskets ....................................................................................................................................25
Ducts (Air Funnels) .............................................................................................................................25
Muffler.................................................................................................................................................26
Water Temperature Sensor.................................................................................................................26
Radiator (Kit).......................................................................................................................................26
Oil Catch Tank Installation ..................................................................................................................30
Frame Parts Installation ..................................................................................................33
Throttle Parts (Kit)...............................................................................................................................33
Brake Pads (Kit)..................................................................................................................................34
Steering Damper (Kit) .........................................................................................................................34
Seat Height Adjustment ......................................................................................................................35
Front Fork Springs (Kit).......................................................................................................................37
Electric Parts Installation................................................................................................39
Battery ................................................................................................................................................39
Main Harness and Sub Harness (Kit) .................................................................................................39
Meter (Kit) Installation.........................................................................................................................40
Wiring Routing ....................................................................................................................................42
Wiring Diagram (with Kit Meter) .....................................................................................44
Wiring Diagram (with Original Meter Assembly)...........................................................46
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