Kawasaki FE120 Automobile Parts User Manual


 
2-4 SERVICE DATA
Service Specifications
Service Limit (mm)
FE290 FE350 FE400Item
Type D Type G Type D Type G Type D Type G
Compression (minimum)
with Recoil Starter 290 kPa
(3 kg/cm
2
, 42 psi)
with Electric Starter 390 kPa
(4 kg/cm
2
, 57 psi)
Cylinder
Bore (maximum) 78.067 83.067 87.067
(3.0735 in) (3.2703 in) (3.4278 in)
Roundness (maximum) 0.056
(0.0022 in)
Boring Size (oversize) 0.50
(0.0197 in)
Crankcase Area
Crankshaft Bearing Bore (maximum) 30.075 35.075
(1.1841 in) (1.3809 in)
Camshaft Bearing Bore (maximum) 23.063
(0.9080 in)
Balancer Shaft Bearing Bore (maximum) ––– ––– –––
Oil Pump Housing Bore (maximum) 40.766
(1.6050 in)
Oil Pump Housing Depth (maximum) 10.170
(0.4004 in)
Oil Pump Shaft Bearing Bore (maximum) 12.770
(0.5028 in)
Crankcase Cover
Camshaft Bearing Bore (maximum) 23.063 ––– 23.063 ––– 23.063 –––
(0.9080 in) (0.9080 in) (0.9080 in)
Crankshaft
Crankpin Diameter (minimum) 35.444 37.444
(1.3954 in) (1.4742 in)
Crankshaft Journal Diameter
PTO Side (minimum) 29.930 34.930
(1.1783 in) (1.3752 in)
Flywheel Side (minimum) 29.930 34.930
(1.1783 in) (1.3752 in)
Balancer Link Rod Journal (minimum) 46.924 49.924
(1.8474 in) (1.9655 in)
Shaft Runout: TIR (maximum) 0.05
(0.0020 in)
Axial Play (maximum) 0.35 0.35 0.35
(0.013 in) (0.013 in) (0.013 in)
(standard: 0.09 ~ 0.20) (standard: 0.08 ~ 0.22) (standard: 0.08 ~ 0.22)
(0.0035 ~ 0.0079 in) (0.0031 ~ 0.0089 in) (0.0031 ~ 0.0087 in)
Camshaft
Camshaft Journal Diameter
PTO Side (minimum) 22.927 29.930 22.927 34.930 22.927 34.930
(0.9026 in) (1.1783 in) (0.9026 in) (1.3752 in) (0.9026 in) (1.3752 in)
Flywheel Side (minimum) 22.927
(0.9026 in)
Cam Lobe Height: Intake, Exhaust (minimum) 32.700 33.240
(1.2874 in) (1.3087 in)