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ASSEMBL
Y5
Assembly
Handlebar
Handlebar Installation
•
Set the handlebar so that its punched mark is
aligned with the upper rear edge of the lower
handlebar clamp and install the upper handle-
bar clamp and bolts (D = 8, L = 30).
•
Tighten the front clamp bolts first, and then
the rear clamp bolts to the specified torque.
There will be a gap at the rear part of the
clamp after tightening.
Torque: 25 N·m (2.5 kgf·m, 18 ft·lb)
A. Handlebar Clamp (Upper)
B. Front Bolts (D = 8, L = 30)
C. Rear Bolts (D = 8, L = 30)
D. Punched Mark
E. No Gap
F. Gap
Throttle Grip and Right Switch
Housing
•
Apply a light coat of grease on the exposed
portion of the throttle inner cables.
•
Fit both throttle cable tips into the nearest
socket in the throttle grip.
A. Throttle Grip
B. Cable Tips : Apply Grease.
C. Rear Half
D. Throttle Cable (Decelerator)
E. Throttle Cable (Accelerator)
•
Fit the two halves of the right switch housing
so that the projection on the front half fits into
the hole in the handlebar.
A. Rear Half
B. Hole
C. Projection
D. Front Half
•
Insert the two screws (D = 5, L = 25) (D = 5,
L = 40) and tighten them.