Kawasaki 650R Motorcycle User Manual


 
UNCRATI
NG 3
Uncrating
Opening Crate
WARNING
Always
wear protective gloves, boots
and eye protection when uncrating to
prevent injury.
WARNING
Be careful not to injure your body by
the sharp edges of the steel crate panel
pla
tes and other sharp fasteners.
Clear a space about 6 m (20 ft) square to give
yourself plenty of space to work.
Place the crate upright on its base.
Remove the cardboard cover.
Remove the handlebar and the parts box.
CAUTION
When removing the crate bracket from
the motorcycle, be careful not to drop
any parts or the bracket onto the fuel
tank and other components, and not to
scratch the fuel tank or other compo-
nents with the crate bracket.
First, remove the lower bolts (D = 8, L = 16)
at the steering stem and discard them.
Remove the upper bolts (D = 8, L = 22) to
take off the steering stem support bracket and
discard them.
Remove the lower bolts (D = 6, L = 12) and
washer to take off the front master cylinder.
Remove the upper bolt (D = 8, L = 16) to take
off the front master cylinder support bracket
and discard it.
A. Lower Bolts (D = 8, L = 16)
B.
Upper Bolts (D = 8, L = 22)
C. Steering Stem Support Bracket
D. Lower Bolt (D = 6, L = 12) and Washer
E. Lower Bolt (D = 6, L = 12)
F. Front Master Cylinder
G. Upper Bolt (D = 8, L = 16)
H
. Front Master Cylinder Support Bracket
Take out all the bolts and screws and remove
the top and sides of the crate.
NOTE
żRoll the vehicle off the crate base after in-
stalling the handlebar and front master cylin-
der.