Harbor Freight Tools 90154 Utility Trailer User Manual


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Page 6 For technical questions, please call 1-800-444-3353. Item 90154
SAFETY OPERATION MAINTENANCEASSEMBLY
Assembly Instructions
Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this
manual including all text under subheadings therein before set up or use of this Trailer.
Note: For additional information regarding the parts listed in the following pages,
refer to Parts List and Diagram on page 26.
1. On a flat, level, surface, lay out one Front Left Side Rail (1FL), one Front Right Side Rail (1FR),
one Cross Member (2A), and two Cross Members (2B). Lay out two Hinge Plates (10) and
twoStakeClamps(25).Assembletheparts,usingthe3/8″x3/4″Bolts(A),3/8″LockNuts(G)
andalsothe3/8″x1″Bolts(B)and3/8″LockNuts(G).(See Figure A.)
TO CENTER OF TRAILER
FRONT OF TRAILER
Figure A: Front Bed Rail Assembly
2. Attach the Left Connecting Rail (3L)
and the Right Connecting Rail (3R)
to the Front Left Side Rail (1FL) and
FrontRightSideRail(1FR),usingthe9/16″Bolts(E),
9/16″Nuts(I),and1/8″CotterPins(P).
3. Insert the “L” Latches (9) through the
Left Connecting Rail (3L), Right Connecting Rail (3R),
and Cross Member (2A). Secure the “L” Latches
usingthe1/8″RPins(Q).(See Figure B.)
4. Attach the Spare Tire Bar (4) to the
Left Connecting Rail (3L) and the
RightConnectingRail(3R),usingthe3/8″Bolts(A)
and3/8″LockNuts(G).(See Figure B.)
5. Attach the “T” Plate (5) and Coupler Base (6)
to the Left Connecting Rail (3L) and the
RightConnectingRail(3R),usingthe3/8″Bolts(A)
and3/8″LockNuts(G).(See Figure B.)
Figure B: Tongue Assembly
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