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2 Carry out the procedure detailed in Sec-
tion 16, paragraphs 2 to 6.
3 Remove the collars from the pivot shafts,
unscrew the pivot shaft securing nuts and
remove the washers and outer rubber bushes
(see illustration).
4 Undo the two wiper motor bracket securing
bolts and remove the bracket assembly from
the vehicle, disconnecting the multi-plug
from the motor as the assembly is withdrawn
(see illustration).
5 Remove the inner rubber bush from the
pivot shaft being renewed, and disconnect its
linkage as described in paragraph 12 of the
previous Section.
6 Remove the circlip, washers, shims and O-
ring, keeping them in order for refitting, and
withdraw the pivot shaft from the wiper motor
bracket assembly.
Refitting
7 Refitting is a reversal of the removal
procedure, greasing the pivot shaft with the
specified lubricant before inserting it to its
location. Refer to paragraph 15 in the previous
Section before refitting the linkage. Reference
must also be made to the Specifications for
details of tightening torques.
8 Refit the windscreen wiper arms in
accordance with Section 15. Refit the
expansion tank as described in Chapter 3.
18 Tailgate wiper motor
assembly -
removal and refitting
1
Removal
1 Operate the wiper, then switch it off so that
it returns to its rest position. Note that the
wiper motor will only operate with the tailgate
shut, as the spring-tensioned connector pins
must be in contact with the contact plates.
2 Disconnect the battery negative (earth) lead
(refer to Chapter 5A, Section 1).
3 Remove the wiper arm with reference to
Section 15.
4 Remove the tailgate trim panel as
described in Chapter 11.
5 Disconnect the wiper motor multi-plug and
earth lead, then undo the three bolts securing
the wiper motor bracket, and remove the
assembly from the vehicle (see illustration).
6 The wiper motor may be separated from its
bracket by undoing the three mounting bolts
securing it. Note washer/spacer and rubber
insulator fitment.
Refitting
7 Refitting is a reversal of the removal
procedure, ensuring that the wiper motor
shaft locates through its collar on the exterior
panel surface. Tighten all bolts to their
specified torque.
19 Windscreen/tailgate washer
system components -
removal and refitting
1
Removal
Washer pump
1 Chock the rear wheels then jack up the
front of the car and support it on axle stands
(see “Jacking and vehicle support”).
2 Withdraw the washer pump from the
reservoir, collecting the fluid in a suitable
container as the pump is removed. Note the
seal fitment (see illustration).
3 Having noted hose fitment to pump
connectors, remove the multi-plug and hoses,
then remove the pump from the vehicle.
4 Examine the pump seal. If it is perished or
otherwise damaged, it should be replaced.
Reservoir
5 Disconnect the battery negative (earth) lead
(refer to Chapter 5A, Section 1).
6 Chock the rear wheels then jack up the
front of the car and support it on axle stands
(see “Jacking and vehicle support”). Remove
the left-hand front roadwheel.
7 Remove the wheelarch liner as described in
Chapter 11.
8 Withdraw the windscreen/tailgate washer
pump from the reservoir with its hoses and
multi-plug attached, collecting the fluid in a
suitable container. Note the seal fitment.
9 Release the hoses and wiring from the
reservoir guide and remove the three reservoir
securing bolts (see illustration). Remove the
reservoir.
12•14 Body electrical systems
19.9 Windscreen/tailgate washer reservoir
securing bolts (arrowed)
A In engine compartment
B In wheelarch (wheelarch liner removed)
19.2 Exploded view of windscreen/tailgate
washer reservoir and pump components
A Cap
B Filter
C Reservoir
D Washer pump
E Pump seal
F Tailgate washer
hose
G Windscreen
washer hose
(marked with
adhesive tape)
18.5 Tailgate wiper motor
A Wiper motor bracket retaining bolts
B Wiper motor and tailgate “contact fingers”
multi- plugs
C Earth connection
17.4 Removing the wiper motor bracket
and linkage assembly (wiper motor
removed)
17.3 Windscreen wiper pivot shaft fixture
A Collar
B Pivot shaft securing nut
C Washer
D Outer rubber bush
E Inner rubber bush
1595Ford Fiesta Remake