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Assembly
12
4
•Fit the lock washer (rounded side up) into the assembly
tool. Make sure it completely fits inside the assembly tool.
•Position the rear axle on a flat surface. Fit the assembly tool
(with lock washer in it) onto one end of the rear axle.
•Tap the assembly tool with a hammer to secure the lock
washer on the end of the rear axle.
Hint: You may want to position the rear axle on a scrap
block of wood to protect the assembly surface.
•Pull on the lock washer to be sure it is secure on the
rear axle.
•Fit a hubcap to the outside (smooth side) of the wheel.
Make sure the peg on the hubcap fits into the small hole in
the outside of the wheel.
•Insert the rear axle through the hole in the hubcap and
the wheel.
7
•Fit a round bushing, barrel side first, into the hole in the
inside of a wheel (ribbed side).
•Fit a hex bushing, barrel side first, into the hole in the
outside of a wheel (smooth side).
•Repeat this procedure to insert a round bushing and hex
bushing into another wheel.
Inside of Wheel
Assembly Tool
Lock Washer
Rounded Side UP
Round Bushing
Barrel Side
Hex Bushing
Barrel Side
•Identify the inside and the outside of a wheel.
•The inside of the wheel has ribs on its surface. The outside
of the wheel has a smooth surface.
5
Assembly Tool
with Lock
Washer Inside
Rear Axle
Outside of Wheel
Ribs
Smooth Surface
Round Bushing
Inside
of Wheel
Outside
of Wheel
Hex Bushing
Peg
Outside
of Wheel
Rear Axle
Small
Hole
Hubcap
6