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4-30
FRONT AND REAR BRAKES
CHAS
WARNING
13 Nm (1.3 mSkg, 9.4 ftSlb)
NOTE:
30 Nm (3.0 mSkg, 22 ftSlb)
WARNING
EAS00607
ASSEMBLING AND INSTALLING THE
FRONT BRAKE MASTER CYLINDER
SBefore installation, all internal brake com-
ponents should be cleaned and lubricated
with clean or new brake fluid.
SNever use solvents on internal brake com-
ponents.
Recommended brake fluid
DOT 4
1. Install:
Sbrake master cylinder kit
Scirclip
New
Sdust boot
2. Install:
Sbrake master cylinder
1
SInstall the brake master cylinder holder with
the “UP” mark
a
facing up.
SAlign the mating surfaces of the brake master
cylinder holder with the punch mark
b
on the
right handlebar.
SFirst, tighten the upper bolt, then the lower bolt.
There should be 8.2 mm (0.32 in.) for clear-
ance between the right handlebar switch and
the brake master cylinder holder.
3. Install:
Scopper washers
New
Sbrake hose
Sunion bolt
Sbrake light switch coupler
Proper brake hose routing is essential to in-
sure safe motorcycle operation. Refer to
“CABLE ROUTING”.