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General maintenance and lubrication chart
8-4
INITIAL EVERY
month 1 3 6 6 12
ITEM ROUTINE
Whichever
km 320 1300 2500 2500 5000
comes first
(mi) (200) (800) (1600) (1600) (3200)
hours 20 80 160 160 320
Air filter element
9 Clean. Every 20–40 hours
9 Replace if necessary. (more often in wet or dusty areas)
Engine oil 9 Replace (warm engine before draining). 2222
Final gear oil
9 Check oil level/oil leakage.
22
9 Replace every 12 months.
Brakes*
9 Check operation.
22222
9 Adjust if necessary.
Clutch*
9 Check operation.
2222
9 Adjust if necessary.
Wheels*
9 Check balance/damage/runout.
2222
9 Replace if necessary.
9 Check brearing assemblies for looseness/
Wheel bearings* damage. 2222
9 Replace if damaged.
9 Check operation.
Steering system*
9 Replace if damaged.
22222
9 Check toe-in.
9 Adjust if necessary.
Knuckle shafts/ 9 Lubricate every 6 months with Lithium-soap-based
222
steering shaft* grease.
Fittings and fasteners*
9 Check all chassis fittings and fasteners.
22222
9 Correct if necessary.
5TH-9-15-3 6/15/05 2:56 PM Page 8-4