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Trekker - Squab
CONTENTS
ENGINE PART
CYCLE PART
RECOMMENDATIONS
ELECTRIC EQUIPMENT
1
Designation Page
- Contents, ............................................................. 1
- Main characteristics, ............................................ 2
- Maintenance plan,................................................ 3
- Putting into service, ............................................. 4
- Special tools,........................................................ 5
- Tightening torques ............................................... 5
Dismantling
Designtation Page
- Removing the engine from the vehicle, ............... 6
- Placing the engine on the support, ...................... 6
- Removing the cooling system, ............................. 6
- Removing the flywheel,........................................ 6
- Removing the oil pump, ....................................... 7
- Removing the starter motor, ................................. 7
- Removing the carburettor and choke, ................. 7
- Removing the intake valve and connecting part, . 7
- Removing the complete primary drive assy, ........ 7
- Removing the kick starter system,....................... 8
- Removing the relay unit, ...................................... 8
- Removing the cylinder head, ............................... 8
- Removing the cylinder piston assy,...................... 9
- Removing the RH housing, .................................. 9
- Removing the crankshaft from the LH housing, .. 9
- Replacing the crankshaft bearings and seals,.. .... 9
- Checking the crankshaft ...................................... 9
Refitting
Designation Page
- Refitting the crankshaft, ..................................... 10
- Closing the engine housings,............................. 10
- Refitting the piston, ............................................ 10
- Refitting the cylinder, ......................................... 11
- Refitting the cylinder head, ................................ 11
- Refitting the relay unit, ........................................ 11
- Refitting the kick starter system,........................ 12
- Checking the driven pulley clutch, ..................... 12
- Checking the drive pulley variator, ..................... 12
- Refitting the primary drive, ................................. 12
- Refitting the intake valve and connecting part, .. 13
- Refitting the carburettor, .................................... 13
- Refitting the starter motor, ................................. 13
- Refitting the oil pump and setting, ..................... 14
- Refitting the flywheel,......................................... 14
- Refitting the cooling system ............................... 14
Designation Page
- Contents, .............................................................. 1
- Main characteristics, ............................................ 2
- Maintenance plan,................................................ 3
- Putting into service, .............................................. 4
- Tightening torques, ............................................... 5
- Disc brake ........................................................... 14
Designation Page
- Spark plug............................................................. 2
- Fuel ...................................................................... 4
- Separate lubrication .............................................. 4
- Relay unit ............................................................. 4
Designation Page
- Electronic ignition,............................................... 15
- Circuits supplied with alternative current, ........... 15
. lighting,............................................................. 15
. choke, .............................................................. 16
- Resistance check of stator, ................................ 16
- Circuits supplied with direct current, .................. 17
. battery charge, ................................................. 17
. fuel gauge, ........................................................ 18
. oil gauge, ......................................................... 18
. horn, .................................................................. 18
. indicators,.......................................................... 18
. starter motor circuits, ....................................... 19
- Functional diagrams for electric circuits,. 20 and 21
- Key to electric circuits ........................................ 22