Filter
Top Products
Trekker - Squab
REFITTING
11
côté couvercle
ARBRE INTERMÉDIAIRE
rondelle souple
rondelle métal
Refitting the transmission
case
- Replace the oil seals and bearings if
necessary by the appropriate “ heating
and drift >, method.
- Check that the outlet channels are
clear :
Removal of the case.
Outlet between the oil seal and the
rear wheel bearing.
- Fit on the countershaft:
· the flexible washer 14 x 22 x 1.5
· the thrust washer 14.3 x 26 x 0.5.
Refitting the cylinder
- The parting face should be cleaned.
- Lubricate the piston and the cylinder
bore.
- Fit a new and dry cylinder base
gasket onto the cylinder.
- Make sure that the piston ring end
gaps are aligned with the positioning
slots.
- Position the cylinder and push it
down while squeezing the piston rings
bet-ween your thumb and middle
finger.
- Make sure the cylinder base gasket
is correctly positioned on the
crankcase using 2 threaded bolts.
Refitting the cylinder head
- Check thàt the gasket seat surface
of the cylinder head is not damaged.
-Position the 4 fastening screws onto
the cylinder head with washers.
- Position the cylinder head gasket
onto the cylinder head, the raised face
upwards.
- Push the cylinder head / screw /
gasket assembly onto the cylinder.
- Tighten the 4 screws progressively
and in a crosswise order (L = 95mm)
1.2 m.dan.
-Fit the spark plug 2m.daN.
Important
Smear the countershaft ends with
graphite grease in order to ensure
improved lubrication
when putting the
vehicie into service.
- Position the countershaft.
- Position the final shaft (or output
shaft) while being careful not to
damage the oil seal.
If this seal is damaged, oit wîil flow to
the outside through the outiet siot
located in the retum
spring housing of the brake key; Photo
opposite.
- Fit a thrust washer 14.3 x 26 x 0.5
onto the countershaft;
- Position 2 locating dowls and the
gasket.
- Position the primary shaft (or input
shaft) into its bearing using a mallet if
necessary.
- Position the cover and secure it
using 5 screws (L = 40) 1 m.dan.
Make sure that the shafts can rotate.
Note
- Fill the case with 0.12 litre of SAE
80W 90 oil.
- Peugeot Motocycles recommends
ESSO GEAR OIL GX........ ref. 753009
- Oil filler screw 1.2m.daN.