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MAINTENANCE WORK ON CHASSIS AND ENGINE 45
(EXC-RbSIXbDAYS)
ದ Refit the headlight mask with the headlight. ( P. 47)
ದ Install the fork legs. ( P. 42)
500103-10
ದ Mount and tighten screwb.
Specification
Screw, top steering stem M8 17bNm
(12.5blbfbft)
Loctite
®
243™
ದ Check the cable harness, cable, brake and clutch line for free movement and free
laying.
ದ Check play of steering head bearing. ( P. 39)
Installing the lower triple clampbx (EXC-RbEU, EXC-RbAUS/UK, EXC-RbUSA, XCR-WbZA)
500151-10
ದ Clean the bearing and sealing elements, check for damage, and grease.
Long-life grease ( P. 115)
ದ Insert the lower triple clamp with the steering stem. Mount the upper steering head
bearing.
Info
Check whether the top steering head sealb is correctly positioned.
ದ Push on protective ringb
.
500149-11
ದ Position the upper triple clamp with the steering.
ದ Mount and tighten screwb
.
Specification
Screw, top steering head M20x1,5 10bNm (7.4blbfbft)
ದ Position the clutch line, wiring harness and CDI control unit. Mount and tighten
screwsb
.
Specification
Remaining screws, chassis M6 10bNm (7.4blbfbft)
ದ Install the front fender. ( P. 46)
ದ Refit the headlight mask with the headlight. ( P. 47)
ದ Install the fork legs. ( P. 42)
100022-11
ದ Tighten screwb.
Specification
Screw, top steering stem M8 20bNm
(14.8blbfbft)
ದ Check the cable harness, cable, brake and clutch line for free movement and free
laying.
ದ Check play of steering head bearing. ( P. 39)