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8.21
Section 8
Electrical System and Components
8
Starter Assembly
Figure 8-44. Nippendenso Solenoid Shift Starter.
Operation – Solenoid Shift Starter
When power is applied to the starter the electric
solenoid moves the drive pinion out onto the drive
shaft and into mesh with the flywheel ring gear. When
the pinion reaches the end of the drive shaft it rotates
the flywheel and cranks the engine.
When the engine starts and the start switch is
released, the solenoid is deactivated, the drive lever
moves back, and the drive pinion moves out of mesh
with the ring gear, into the retracted position.
Starter Disassembly
1. Disconnect the wire from the solenoid.
2. Remove the hex. nuts securing the solenoid, and
remove the solenoid from the starter assembly.
3. Remove the two thru bolts.
4. Remove the commutator end cap.
5. Remove the insulator and brush springs from the
brush spring holder.
6. Remove the armature from the frame.
7. Remove the drive lever and armature from the
drive end cap.
Armature
Nut
Drive
Lever
Dust
Cover
Solenoid
Nut
Drive
Pinion
Drive
End
Cap
Frame
Wire
Brushes
Brush
Holder
Brush Spring
Insulator
Commutator
End Cap
Thru
Bolt
Front Stop
Collar
Retainer
Rear
Stop
Collar