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Deepstor
User Instructions
ISSUE 1 Table of Contents
AUGUST 2003 Page v
TABLE OF CONTENTS
INTRODUCTION ...................................................................................................................1
OPERATOR TRAINING.............................................................................................................................. 1
INSTALLATION DATA SHEET ................................................................................................................... 2
GLOSSARY OF DEXION TERMINOLOGY................................................................................................. 4
THE PALLET.........................................................................................................................5
PALLET TYPE AND SIZE........................................................................................................................... 5
IMPORTANT NOTES:................................................................................................................................. 5
LOAD ON THE PALLET.............................................................................................................................. 5
PALLET WEIGHT ....................................................................................................................................... 6
PALLET CONDITION.................................................................................................................................. 6
PALLET ILLUSTRATION ............................................................................................................................ 7
THE FORK LIFT TRUCK (FLT) ............................................................................................9
LIFT HEIGHT .............................................................................................................................................. 9
CORRECT FORK LENGTH ........................................................................................................................ 9
DRIVER TRAINING..................................................................................................................................... 9
DAMAGE TO STORAGE EQUIPMENT ...................................................................................................... 9
CARE AND ATTENTION ............................................................................................................................ 9
OPERATIONAL CLEARANCES.........................................................................................10
LOAD ON THE PALLET............................................................................................................................ 10
LOAD WITHIN THE LANE ........................................................................................................................ 10
LOAD BEARING ON THE PALLET RAIL.................................................................................................. 10
DELIVERY CLEARANCE.......................................................................................................................... 10
FLT CLEARANCE..................................................................................................................................... 11
LOADING / UNLOADING THE SYSTEM ...........................................................................12
PICKING UP THE PALLET ....................................................................................................................... 12
CORRECT LOADING/UNLOADING PROCEDURE/SEQUENCE............................................................. 12
APPROACHING AND ENTERING THE RACK......................................................................................... 13
UNACCEPTABLE PALLET HANDLING....................................................................................................13
NEVER WORK BENEATH STORED PALLETS........................................................................................ 13
LOADING THE SYSTEM .......................................................................................................................... 14
UNLOADING THE SYSTEM ..................................................................................................................... 15
SAFETY – NEVER WORK UNDER PALLETS.......................................................................................... 16
CLEANING THE INSTALLATION ............................................................................................................. 17
ROUTINE INSPECTION / MAINTENANCE........................................................................18
‘RACK SAFETY OFFICER’ / ‘REPORTING PROCEDURE’...................................................................... 18
COLOUR CODING FOR RISK IDENTIFICATION..................................................................................... 18
INSPECTION INTERVALS........................................................................................................................ 19
DAMAGE TO THE STORAGE EQUIPMENT .....................................................................20
INTRODUCTION....................................................................................................................................... 20
COMPONENT RECOGNITION................................................................................................................. 21
REPORT ALL DAMAGE ........................................................................................................................... 21
REPLACE DON’T REPAIR ....................................................................................................................... 21
DAMAGE INSPECTION - LOAD ARM AND SAFETY LOCK .................................................................... 22
DAMAGE INSPECTION – PALLET RAIL.................................................................................................. 23
DAMAGE INSPECTION – RAIL SPLICE & FIXING .................................................................................. 24
DAMAGE INSPECTION – TOP / BACK BRACING & FIXING................................................................... 25