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TABLE OF CONTENTS
LOCATION OF IMPORTANT
LABELS ............................................1-1
SAFETY INFORMATION ..................2-1
DESCRIPTION ..................................3-1
Left view ..........................................3-1
Right view........................................3-2
Controls and instruments ................3-3
INSTRUMENT AND CONTROL
FUNCTIONS.......................................4-1
Main switch .....................................4-1
Handlebar switches ........................4-1
Clutch lever ....................................4-2
Shift pedal ......................................4-2
Brake lever .....................................4-3
Brake pedal ....................................4-3
Fuel tank cap ..................................4-3
Fuel ................................................4-4
Fuel tank breather hose .................4-5
Fuel cock ........................................4-5
Starter (choke) knob .......................4-6
Kickstarter ......................................4-6
Seat ................................................4-7
Adjusting the front fork ...................4-7
Adjusting the shock absorber
assembly .....................................4-8
Sidestand .....................................4-10
Starting circuit cut-off system .......4-10
FOR YOUR SAFETY –
PRE-OPERATION CHECKS ............. 5-1
OPERATION AND IMPORTANT
RIDING POINTS ................................ 6-1
Starting a cold engine .................... 6-1
Starting a warm engine .................. 6-2
Shifting ........................................... 6-2
Engine break-in .............................. 6-3
Parking ........................................... 6-4
PERIODIC MAINTENANCE AND
ADJUSTMENT................................... 7-1
Periodic maintenance chart for
the emission control system ....... 7-2
General maintenance and
lubrication chart .......................... 7-3
Removing and installing panels ..... 7-6
Checking the spark plug ................ 7-7
Engine oil ....................................... 7-8
Cleaning the air filter element and
check hoses ............................. 7-10
Cleaning the spark arrester ......... 7-11
Adjusting the carburetor ............... 7-12
Adjusting the engine idling
speed ........................................ 7-13
Adjusting the throttle grip free
play ........................................... 7-13
Valve clearance ........................... 7-14
Tires ............................................. 7-14
Spoke wheels .............................. 7-16
Adjusting the clutch lever free
play ...........................................7-16
Adjusting the brake lever free
play ...........................................7-17
Adjusting the brake pedal height
and free play .............................7-18
Checking the front brake pads and
rear brake shoes .......................7-19
Checking the brake fluid level ...... 7-20
Changing the brake fluid ..............7-21
Drive chain slack ..........................7-21
Cleaning and lubricating
the drive chain ..........................7-22
Checking and lubricating
the cables .................................7-23
Checking and lubricating
the throttle grip and cable .........7-23
Checking and lubricating
the brake and shift pedals .........7-23
Checking and lubricating
the brake and clutch levers .......7-24
Checking and lubricating
the sidestand ............................7-24
Checking the front fork .................7-25
Checking the steering ..................7-25
Checking the wheel bearings .......7-26
Battery ..........................................7-26
Replacing the fuse .......................7-27
Supporting the motorcycle ...........7-28
Front wheel ..................................7-29
Rear wheel ...................................7-30
U39C12E0.book Page 1 Thursday, June 9, 2011 2:29 PM