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4
Page
SERIAL NUMBER LOCATIONS .............................................5
Chassis number ................................................................5
Engine number, engine type.............................................5
OPERATION INSTRUMENTS ...............................................5
Clutch lever......................................................................5
Hand decompression lever................................................5
Hand brake lever..............................................................5
Indicator lamps.................................................................6
Electronic speedometer.....................................................6
Tripmaster switch .............................................................7
Overview of tripmaster functions ...................................10
Combination switch........................................................11
Flasher switch.................................................................11
Filler cap.........................................................................11
Fuel tap..........................................................................11
Choke ............................................................................11
Hot start device..............................................................12
Shift lever.......................................................................12
Kickstarter ......................................................................12
Foot brake pedal ............................................................12
Handlebar lock ...............................................................12
Compression damping of fork ........................................13
Rebound damping of fork ..............................................13
Compression damping of shock absorber .......................13
Rebound damping of shock absorber .............................13
GENERAL TIPS AND WARNINGS FOR STARTING THE
MOTORCYCLE...................................................................14
DRIVING INSTRUCTIONS ..................................................15
PERIODIC MAINTENANCE-SCHEDULE..............................18
MAINTENANCE WORK ON CHASSIS AND ENGINE ..........20
Removal of seat..............................................................20
Tool set ..........................................................................20
Check and adjust steering head bearing .........................21
Breather plugs front fork ................................................21
Cleaning the dust sleeves of the telescopic fork..............21
Basic suspension setup for the weight of the driver.........22
Changing the spring preloading of the shock absorber ...24
Checking rubber ring on the WP rear shock absorber.....24
Lubricate rear suspension linkage ...................................24
Checking chain tension...................................................24
Correct chain tension......................................................25
Chain maintenance.........................................................25
Chain wear.....................................................................25
General informations about KTM disc brakes..................26
Adjusting of free travel at the hand brake lever ..............27
Checking brake fluid level - front brake..........................27
Refilling the front brake fluid reservoir............................27
Check the front brake pads ............................................27
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Replacing front brake pads.............................................28
Check the rear brake fluid level ......................................28
Refilling the rear brake fluid reservoir .............................28
Changing the basic position of the brake pedal ..............29
Checking the rear brake pads .........................................29
Replacing the rear brake pads.........................................29
Dismounting and mounting the front wheel...................30
Dismounting and mounting the rear wheel.....................30
Tires, air pressure............................................................31
Checking spoke tension..................................................31
Check/set distance of the magnetic sensor.....................31
Kilometers or miles .........................................................32
Setting the clock.............................................................32
Activating/deactivating the display modes......................32
Replacing headlight lamp/parking light lamp..................33
Exchanging the brake light and tail light bulb .................33
Cooling system...............................................................34
Checking the coolant level..............................................34
Cleaning air filter............................................................35
Exhaust system...............................................................35
Adjusting the throttle cable ............................................36
Checking the adjustment of the hand decompression cable
..36
Changing the original position of the clutch lever...........36
Checking the oil level of the hydraulic clutch..................37
Bleeding of the hydraulic clutch......................................37
Draining the float chamber of the carburetor..................37
Carburetor – Adjust idling...............................................38
Adjusting the mixture control screw ...............................38
Checking the float level..................................................38
Engine oil .......................................................................39
Checking the engine oil level..........................................39
Oil circuit........................................................................39
Changing the engine oil .................................................40
Changing and bleeding the microfilter............................40
Changing oil filter...........................................................41
TROUBLE SHOOTING........................................................42
CLEANING..........................................................................44
CONSERVATION FOR WINTER OPERATION ....................44
STORAGE...........................................................................44
Re-initation after time of storage....................................44
TECHNICAL SPECIFICATIONS - ENGINE...........................46
TECHNICAL SPECIFICATIONS - CHASSIS...........................48
HEAD WORD INDEX..........................................................50
WIRING DIAGRAMME ..........................................APPENDIX
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