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Table of Contents
General Specifications .........................................................................................................3
Racing Kit Service Data.......................................................................................................5
Periodic Maintenance Chart.................................................................................................5
Engine Parts Installation ......................................................................................................7
Air Intake Parts .................................................................................................................7
Camshaft Chain Tensioner................................................................................................8
Camshafts, Sprockets.......................................................................................................9
Cylinder Head.................................................................................................................11
Cylinder Compression ....................................................................................................12
Pistons............................................................................................................................13
Crankshaft Main Journal Bushings .................................................................................15
Connecting Rod Bolts .....................................................................................................17
Connecting Rod Big End Bushings.................................................................................19
Clutch Adjustment (Back-Torque Limiter Setting) ...........................................................20
Transmission ..................................................................................................................26
Alternator ........................................................................................................................28
Water Temperature Sensor.............................................................................................32
Radiator (Kit) ..................................................................................................................32
Oil Catch Tank (Kit).........................................................................................................36
Cover Gaskets (Kit) ........................................................................................................38
ECU (Kit) ........................................................................................................................38
Frame Parts Installation.....................................................................................................39
Throttle Parts (Kit Parts) .................................................................................................39
Final Drive Parts (Kit Parts) ............................................................................................40
Brake Pads (Kit Parts) ....................................................................................................40
Seat Height Adjustment ..................................................................................................41
Front Fork Springs (Kit Parts) .........................................................................................43
Electrical System ...............................................................................................................45
Battery ............................................................................................................................45
Main Harness and Sub Harness (Kit Part)......................................................................45
Wiring Diagram (with Original Meter)..............................................................................54
Wiring Diagram (with Kit Meter)......................................................................................56
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