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VEHICLE
VEHICLE
ASSEMBL
ASSEMBL
Y
Y
Step 1
Installing the R
ear and Front Wheels
Place a common automobile jack under the rear axle. Using the automobile jack raise the rear
axle off the ground approximately 12”. Slide one of the 22” rear wheels over the splined rear
axle. Make sure the air stem valve is facing outward. Note the grooves in the rear wheel hub
must match the grooves in the axle and wheel must “seat properly”. Assemble the large wash-
er, smaller washer, axle nut and tighten the axle nut using a socket or adjustable wrench. See
fig 1.
THE NEXT STEP IS VERY IMPORTANT. INSERT THE COTTER PIN THROUGH THE GROOVES IN
THE NUT THE THEN THROUGH THE REAR AXLE. BEND THE OPEN END OF THE COTTER PIN
TO ENSURE THE REAR AXLE NUT DOES NOT LOOSEN DURING OPERATION.
Use the automobile jack to raise the front of the go-kart off the ground. Remove the nuts
which are placed on the front wheel hubs. Install one of the front wheels by lining up the bolts
on the front wheel hub with the holes in the front wheel rim. NOTE: THE VALVE STEM (AIR FILL
TUBE) MUST BE TO THE OUTSIDE to ensure the wheel has been installed properly.. Place the
nuts on the bolts. Using socket wrench, evenly tighten the nuts in diagonal pattern. Put the
rubber covers over the front hubs. See fig 2.
Figure 1
Figure 2
Step 2
Attaching the Gas Tank
Next attached the gas tank to the rack as shown in. Fig 3. Follow the bolt, spacer, and washer
order to insure the tank is securely fastened. See fig 4.
Attach the gas line to the gas on/off valve on the gas tank as shown in Fig 5. Turn the gas
on/off value to either on or res. In the res position, half of the gas in the tank will be used dur-
ing operation. Turn the value to res to use the remaining gas.
Figure 3
Figure 4
Figure 5
6