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Thank you for purchasing a Demco Kar-Kaddy. We feel you have made a wise choice and hope you
are completely satisfied with your new piece of equipment.
GENERAL INFORMATION
1. Unless otherwise specified, high-strength (grade 5)
(3 radial-line head markings) hex head bolts are
used throughout assembly of this piece of equip-
ment.
2. Whenever the terms "LEFT" and "RIGHT" are
used in this manual it means from a position behind
the
Kar-Kaddy and facing forward.
3. When placing a parts order, refer to this manual for
proper part numbers and place order by PART NO.
and DESCRIPTION.
Introduction
To contact NHTSA, you may either call the
Auto Safety Hotline toll-free at
1-800-424-9393 (or 366-0129 in
Washington, D.C. area) or write to:
NHTSA,
U.S. Department of Transportation
Washington, D.C. 20590.
You can also obtain other information about
motor vehicle safety from the Hotline.
"Reporting Safety Defects"
If you believe that your vehicle has a defect
which could cause a crash or could cause injury or
death, you should immediately inform the National
Highway Traffic Safety Administration (NHTSA) in
addition to notifying Dethmers Manufacturing Com-
pany (DEMCO).
If NHTSA receives similar complaints, it may
open an investigation, and if it finds that a safety
defect exists in a group of vehicles, it may order a
recall and remedy campaign. However, NHTSA
cannot become involved in individual problems be-
tween you, your dealer, or Dethmers Manufacturing
Company (DEMCO).
TABLE OF CONTENTS
General Information ................................................................................................................................ Page 2
Safety, You can Live With.................................................................................................................... Page 3-7
Decal Location ........................................................................................................................................ Page 8
Bolt Torque ............................................................................................................................................. Page 9
Tongue and Ramp Assembly ............................................................................................................... Page 10
Fender Assembly .................................................................................................................................. Page 11
Wiring Diagram ..................................................................................................................................... Page 12
Testing Lights........................................................................................................................................ Page 12
Tongue Folding ..................................................................................................................................... Page 13
Folding Ramps ................................................................................................................................. Page 14-15
Loading Angle Clearance Guide ........................................................................................................... Page 15
Safety, Maintenance, & Important Loading Instructions ....................................................................... Page 16
Loading Instructions ...................................................................................................................... Pages 17-19
Toe-In Adjustment................................................................................................................................ Page 20
DA91 Brake Actuator Parts Breakdown and List .................................................................................. Page 21
10" Self-Adjusting Brake Cluster Parts Breakdown and List ................................................................ Page 22
Brakes Line Parts Breakdown and List................................................................................................. Page 23
Kar-Kaddy Breakdown Parts Assembly Instructions .................................................................... Pages 24-25
Winch and Tilt-Bed Parts Breakdown ................................................................................................... Page 26
Ramp Latch and License Plate Bracket Parts Breakdown ................................................................... Page 27
Fender Parts Breakdown ...................................................................................................................... Page 28
Winch, Tool Box, & Spare Tire w/Mounting Bracket (optional) Parts Breakdown and List .................. Page 29
Deflector, & Light Bar (optional) Parts Breakdown and List .................................................................. Page30
Product Warranty .................................................................................................................................. Page 31
Warranty Registration ...................................................................................................................... Page 33-34