Apex Digital 16 series Automobile Parts User Manual


 
23
Once the corrected mass ow rate at standard conditions has been determined and the density at
standard conditions is known (see the density table at the back of this manual), a true mass ow can
be calculated as detailed in the following example:
Mass Flow Meter Reading = 250 SCCM (Standard Cubic Centimeters/Minute)
Gas: Helium
Gas Density at 25C and 14.696 PSIA = .16353 grams/Liter
True Mass Flow = (Mass Flow Meter Reading) X (Gas Density)
True Mass Flow = (250 CC/min) X (1 Liter / 1000 CC) X (.16353 grams/Liter)
True Mass Flow = 0.0409 grams/min of Helium
Volumetric and Mass Flow Conversion: In order to convert volume to mass, the density of the gas
must be known. The relationship between volume and mass is as follows:
Mass = Volume x Density
The density of the gas changes with temperature and pressure and therefore the conversion of
volumetric ow rate to mass ow rate requires knowledge of density change. Using ideal gas laws, the
effect of temperature on density is:
ρ
a
/ ρ
s
= T
s
/ T
a
Where: ρ
a
= density @ ow condition
T
a
= absolute temp @ ow condition in °Kelvin
ρ
s
= density @ standard (reference ) condition
T
s
= absolute temp @ standard (reference) condition in °Kelvin
ºK = ºC + 273.15 Note: ºK=ºKelvin
The change in density with pressure can also be described as:
ρ
a
/ ρ
s
= P
a
/ P
s
Where: ρ
a
= density @ ow condition
P
a
= ow absolute pressure
ρ
s
= density @ standard (reference ) condition
P
s
= Absolute pressure @ standard (reference) condition
Therefore, in order to determine mass ow rate, two correction factors must be applied to volumetric
rate: temperature effect on density and pressure effect on density.
Compressibility: Heretofore, we have discussed the gasses as if they were “Ideal” in their characteristics.
The ideal gas law is formulated as:
PV=nRT where: P = Absolute Pressure
V = Volume (or Volumetric Flow Rate)
n = number moles (or Molar Flow Rate)
R = Gas Constant (related to molecular weight)
T = Absolute Temperature
Most gasses behave in a nearly ideal manner when measured within the temperature and pressure
limitations of our products. However, some gasses (such as propane and butane) can behave in a less
than ideal manner within these constraints. The non-ideal gas law is formulated as:
PV=ZnRT
Where: “Z” is the compressibility factor. This can be seen in an increasingly blatant manner as gasses
approach conditions where they condense to liquid. As the compressibility factor goes down (Z=1 is
the ideal gas condition), the gas takes up less volume than what one would expect from the ideal gas
calculation.