Polaris 9921841 Offroad Vehicle User Manual


 
61
MAINTENANCE
Rear Gearcase Oil
Always check and change the rear gearcase oil at the intervals outlined
in the Periodic Maintenance Chart beginning on page 52.
Maintain the oil level at the bottom of the check plug hole. We recom-
mend the use of Polaris Premium ATV Angle Drive Fluid. Use of other
oils may result in improper operation of components. See page 96 for
the part numbers of Polaris products.
Rear Gearcase Oil Recommendations
Oil Check
1. Position the vehicle on a level sur-
face.
2. Remove the check plug and view
the oil level.
3. Remove the fill plug. Add the rec-
ommended oil as needed.
4. Reinstall the fill plug. Torque to
specification.
5. Reinstall the check plug. Torque to
specification.
6. Check for leaks.
Oil Change
1. Remove the skid plate.
2. Remove the drain plug. Drain the oil into an appropriate container.
Discard used oil properly.
3. Clean and reinstall the drain plug with a new sealing washer. Torque
to specification.
4. Remove the fill plug and add the recommended gearcase oil.
5. Reinstall the fill plug. Torque to specification.
6. Check for leaks.
7. Reinstall the skid plate.
Gearcase Lubricant Capacity Fill Plug
To r q ue
Drain/Check Plug
To r q ue
Rear
Gearcase
Premium ATV
Angle Drive Fluid
4 oz.
(120 ml)
25 ft. lbs.
(34 Nm)
18 ft. lbs.
(24 Nm)
Check Plug
Fill Plug